Selectively embedding multiple spatially steered fibers in polymer composite parts made using vat photopolymerization

Fuente: arXiv
Saved in:
Bibliographic Details
Main Authors: Khatua, Vivek, Gurumoorthy, B., Ananthasuresh, G. K.
Format: Preprint
Published: 2023
Subjects:
Online Access:
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1866918119588495360
author Khatua, Vivek
Gurumoorthy, B.
Ananthasuresh, G. K.
author_facet Khatua, Vivek
Gurumoorthy, B.
Ananthasuresh, G. K.
contents Fiber-Reinforced Polymer Composite (FRPC) parts are mostly made as laminates, shells, or surfaces wound with 2D fiber patterns even after the emergence of additive manufacturing. Making FRPC parts with embedded continuous fibers in 3D is not reported previously even though topology optimization shows that such designs are optimal. Earlier attempts in 3D fiber reinforcement have demonstrated additively manufactured parts with channels into which fibers are inserted. In this paper, we present 3D printing techniques along with a printer developed for printing parts with continuous fibers that are spatially embedded inside the matrix using a variant of vat photopolymerization. Multiple continuous fibers are gradually steered as the part is built layer upon layer instead of placing them inside channels made in the part. We show examples of spatial fiber patterns and geometries built using the 3D printing techniques developed in this work. We also test the parts for strength and illustrate the importance of spatially embedding fibers in specific patterns.
format Preprint
id arxiv_https___arxiv_org_abs_2303_15813
institution arXiv
publishDate 2023
record_format arxiv
spellingShingle Selectively embedding multiple spatially steered fibers in polymer composite parts made using vat photopolymerization
Khatua, Vivek
Gurumoorthy, B.
Ananthasuresh, G. K.
Soft Condensed Matter
Materials Science
Fiber-Reinforced Polymer Composite (FRPC) parts are mostly made as laminates, shells, or surfaces wound with 2D fiber patterns even after the emergence of additive manufacturing. Making FRPC parts with embedded continuous fibers in 3D is not reported previously even though topology optimization shows that such designs are optimal. Earlier attempts in 3D fiber reinforcement have demonstrated additively manufactured parts with channels into which fibers are inserted. In this paper, we present 3D printing techniques along with a printer developed for printing parts with continuous fibers that are spatially embedded inside the matrix using a variant of vat photopolymerization. Multiple continuous fibers are gradually steered as the part is built layer upon layer instead of placing them inside channels made in the part. We show examples of spatial fiber patterns and geometries built using the 3D printing techniques developed in this work. We also test the parts for strength and illustrate the importance of spatially embedding fibers in specific patterns.
title Selectively embedding multiple spatially steered fibers in polymer composite parts made using vat photopolymerization
topic Soft Condensed Matter
Materials Science
url https://arxiv.org/abs/2303.15813