AFSD-Physics: Exploring the governing equations of temperature evolution during additive friction stir deposition by a human-AI teaming approach

Fuente: arXiv
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Autori principali: Shi, Tony, Ma, Mason, Wu, Jiajie, Post, Chase, Charles, Elijah, Schmitz, Tony
Natura: Preprint
Pubblicazione: 2024
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author Shi, Tony
Ma, Mason
Wu, Jiajie
Post, Chase
Charles, Elijah
Schmitz, Tony
author_facet Shi, Tony
Ma, Mason
Wu, Jiajie
Post, Chase
Charles, Elijah
Schmitz, Tony
contents This paper presents a modeling effort to explore the underlying physics of temperature evolution during additive friction stir deposition (AFSD) by a human-AI teaming approach. AFSD is an emerging solid-state additive manufacturing technology that deposits materials without melting. However, both process modeling and modeling of the AFSD tool are at an early stage. In this paper, a human-AI teaming approach is proposed to combine models based on first principles with AI. The resulting human-informed machine learning method, denoted as AFSD-Physics, can effectively learn the governing equations of temperature evolution at the tool and the build from in-process measurements. Experiments are designed and conducted to collect in-process measurements for the deposition of aluminum 7075 with a total of 30 layers. The acquired governing equations are physically interpretable models with low computational cost and high accuracy. Model predictions show good agreement with the measurements. Experimental validation with new process parameters demonstrates the model's generalizability and potential for use in tool temperature control and process optimization.
format Preprint
id arxiv_https___arxiv_org_abs_2401_16501
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle AFSD-Physics: Exploring the governing equations of temperature evolution during additive friction stir deposition by a human-AI teaming approach
Shi, Tony
Ma, Mason
Wu, Jiajie
Post, Chase
Charles, Elijah
Schmitz, Tony
Machine Learning
Materials Science
Artificial Intelligence
This paper presents a modeling effort to explore the underlying physics of temperature evolution during additive friction stir deposition (AFSD) by a human-AI teaming approach. AFSD is an emerging solid-state additive manufacturing technology that deposits materials without melting. However, both process modeling and modeling of the AFSD tool are at an early stage. In this paper, a human-AI teaming approach is proposed to combine models based on first principles with AI. The resulting human-informed machine learning method, denoted as AFSD-Physics, can effectively learn the governing equations of temperature evolution at the tool and the build from in-process measurements. Experiments are designed and conducted to collect in-process measurements for the deposition of aluminum 7075 with a total of 30 layers. The acquired governing equations are physically interpretable models with low computational cost and high accuracy. Model predictions show good agreement with the measurements. Experimental validation with new process parameters demonstrates the model's generalizability and potential for use in tool temperature control and process optimization.
title AFSD-Physics: Exploring the governing equations of temperature evolution during additive friction stir deposition by a human-AI teaming approach
topic Machine Learning
Materials Science
Artificial Intelligence
url https://arxiv.org/abs/2401.16501