Enhancing Industrial Flexibility and Market Participation in Cement Manufacturing Through Optimized Production Scheduling

Fuente: arXiv
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Autori principali: Rojas-Innocenti, Sebastián, Baeyens, Enrique, Martín-Crespo, Alejandro, Saludes-Rodil, Sergio, Frechoso-Escudero, Fernando
Natura: Preprint
Pubblicazione: 2024
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author Rojas-Innocenti, Sebastián
Baeyens, Enrique
Martín-Crespo, Alejandro
Saludes-Rodil, Sergio
Frechoso-Escudero, Fernando
author_facet Rojas-Innocenti, Sebastián
Baeyens, Enrique
Martín-Crespo, Alejandro
Saludes-Rodil, Sergio
Frechoso-Escudero, Fernando
contents The growing share of variable renewable energy (VRE) sources in power systems is increasing the need for short term operational flexibility, particularly from large industrial electricity consumers. This study proposes a practical, two stage optimization framework to unlock this flexibility in cement manufacturing and support participation in electricity balancing markets. In Stage 1, a mixed integer linear programming (MILP) model minimizes electricity procurement costs by optimally scheduling the raw milling subsystem. In Stage 2, a flexibility assessment model evaluates profitable deviations, targeting participation in Spain manual Frequency Restoration Reserve (mFRR) market. A real world case study in a Spanish cement plant (including PV and battery storage) shows that flexibility services can yield monthly revenues of up to 800 EUR and paybacks as short as six years. This framework offers a replicable pathway for industrial flexibility in energy intensive sectors.
format Preprint
id arxiv_https___arxiv_org_abs_2403_06573
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Enhancing Industrial Flexibility and Market Participation in Cement Manufacturing Through Optimized Production Scheduling
Rojas-Innocenti, Sebastián
Baeyens, Enrique
Martín-Crespo, Alejandro
Saludes-Rodil, Sergio
Frechoso-Escudero, Fernando
Systems and Control
The growing share of variable renewable energy (VRE) sources in power systems is increasing the need for short term operational flexibility, particularly from large industrial electricity consumers. This study proposes a practical, two stage optimization framework to unlock this flexibility in cement manufacturing and support participation in electricity balancing markets. In Stage 1, a mixed integer linear programming (MILP) model minimizes electricity procurement costs by optimally scheduling the raw milling subsystem. In Stage 2, a flexibility assessment model evaluates profitable deviations, targeting participation in Spain manual Frequency Restoration Reserve (mFRR) market. A real world case study in a Spanish cement plant (including PV and battery storage) shows that flexibility services can yield monthly revenues of up to 800 EUR and paybacks as short as six years. This framework offers a replicable pathway for industrial flexibility in energy intensive sectors.
title Enhancing Industrial Flexibility and Market Participation in Cement Manufacturing Through Optimized Production Scheduling
topic Systems and Control
url https://arxiv.org/abs/2403.06573