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Main Authors: Zhang, Jiachen, Beck, J. Christopher
Format: Preprint
Published: 2024
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Online Access:https://arxiv.org/abs/2403.06780
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author Zhang, Jiachen
Beck, J. Christopher
author_facet Zhang, Jiachen
Beck, J. Christopher
contents We propose domain-independent dynamic programming (DIDP) and constraint programming (CP) models to exactly solve type-1 and type-2 assembly line balancing problem with sequence-dependent setup times (SUALBP). The goal is to assign tasks to assembly stations and to sequence these tasks within each station, while satisfying precedence relations specified between a subset of task pairs. Each task has a given processing time and a setup time dependent on the previous task on the station to which the task is assigned. The sum of the processing and setup times of tasks assigned to each station constitute the station time and the maximum station time is called the cycle time. For type-1 SUALBP, the objective is to minimize the number of stations, given a maximum cycle time. For type-2 SUALBP, the objective is to minimize the cycle time, given the number of stations. On a set of diverse SUALBP instances, experimental results show that our approaches significantly outperform the state-of-the-art mixed integer programming models for SUALBP-1. For SUALBP-2, the DIDP model outperforms the state-of-the-art exact approach based on logic-based Benders decomposition. By closing 76 open instances for SUALBP-2, our results demonstrate the promise of DIDP for solving complex planning and scheduling problems.
format Preprint
id arxiv_https___arxiv_org_abs_2403_06780
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Domain-Independent Dynamic Programming and Constraint Programming Approaches for Assembly Line Balancing Problems with Setups
Zhang, Jiachen
Beck, J. Christopher
Optimization and Control
We propose domain-independent dynamic programming (DIDP) and constraint programming (CP) models to exactly solve type-1 and type-2 assembly line balancing problem with sequence-dependent setup times (SUALBP). The goal is to assign tasks to assembly stations and to sequence these tasks within each station, while satisfying precedence relations specified between a subset of task pairs. Each task has a given processing time and a setup time dependent on the previous task on the station to which the task is assigned. The sum of the processing and setup times of tasks assigned to each station constitute the station time and the maximum station time is called the cycle time. For type-1 SUALBP, the objective is to minimize the number of stations, given a maximum cycle time. For type-2 SUALBP, the objective is to minimize the cycle time, given the number of stations. On a set of diverse SUALBP instances, experimental results show that our approaches significantly outperform the state-of-the-art mixed integer programming models for SUALBP-1. For SUALBP-2, the DIDP model outperforms the state-of-the-art exact approach based on logic-based Benders decomposition. By closing 76 open instances for SUALBP-2, our results demonstrate the promise of DIDP for solving complex planning and scheduling problems.
title Domain-Independent Dynamic Programming and Constraint Programming Approaches for Assembly Line Balancing Problems with Setups
topic Optimization and Control
url https://arxiv.org/abs/2403.06780