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Main Authors: Konda, Rohit, Chandan, Vikas, Crossno, Jesse, Pollard, Blake, Walsh, Dan, Bohonek, Rick, Marden, Jason R.
Format: Preprint
Published: 2024
Subjects:
Online Access:https://arxiv.org/abs/2403.07831
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author Konda, Rohit
Chandan, Vikas
Crossno, Jesse
Pollard, Blake
Walsh, Dan
Bohonek, Rick
Marden, Jason R.
author_facet Konda, Rohit
Chandan, Vikas
Crossno, Jesse
Pollard, Blake
Walsh, Dan
Bohonek, Rick
Marden, Jason R.
contents The ubiquity and energy needs of industrial refrigeration has prompted several research studies investigating various control opportunities for reducing energy demand. This work focuses on one such opportunity, termed compressor sequencing, which entails intelligently selecting the operational state of the compressors to service the required refrigeration load with the least possible work. We first study the static compressor sequencing problem and observe that deriving the optimal compressor operational state is computationally challenging and can vary dramatically based on the refrigeration load. Thus we introduce load shifting in conjunction with compressor sequencing, which entails strategically precooling the facility to allow for more efficient compressor operation. Interestingly, we show that load shifting not only provides benefits in computing the optimal compressor operational state, but also can lead to significant energy savings. Our results are based on and compared to real-world sensor data from an operating industrial refrigeration site of Butterball LLC located in Huntsville, AR, which demonstrated that without load shifting, even optimal compressor operation results in compressors often running at intermediate capacity levels, which can lead to inefficiencies. Through collected data, we demonstrate that a load shifting approach for compressor sequencing has the potential to reduce energy use of the compressors up to 20% compared to optimal sequencing without load shifting.
format Preprint
id arxiv_https___arxiv_org_abs_2403_07831
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Utilizing Load Shifting for Optimal Compressor Sequencing in Industrial Refrigeration
Konda, Rohit
Chandan, Vikas
Crossno, Jesse
Pollard, Blake
Walsh, Dan
Bohonek, Rick
Marden, Jason R.
Systems and Control
The ubiquity and energy needs of industrial refrigeration has prompted several research studies investigating various control opportunities for reducing energy demand. This work focuses on one such opportunity, termed compressor sequencing, which entails intelligently selecting the operational state of the compressors to service the required refrigeration load with the least possible work. We first study the static compressor sequencing problem and observe that deriving the optimal compressor operational state is computationally challenging and can vary dramatically based on the refrigeration load. Thus we introduce load shifting in conjunction with compressor sequencing, which entails strategically precooling the facility to allow for more efficient compressor operation. Interestingly, we show that load shifting not only provides benefits in computing the optimal compressor operational state, but also can lead to significant energy savings. Our results are based on and compared to real-world sensor data from an operating industrial refrigeration site of Butterball LLC located in Huntsville, AR, which demonstrated that without load shifting, even optimal compressor operation results in compressors often running at intermediate capacity levels, which can lead to inefficiencies. Through collected data, we demonstrate that a load shifting approach for compressor sequencing has the potential to reduce energy use of the compressors up to 20% compared to optimal sequencing without load shifting.
title Utilizing Load Shifting for Optimal Compressor Sequencing in Industrial Refrigeration
topic Systems and Control
url https://arxiv.org/abs/2403.07831