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Hauptverfasser: Vidler, Callum, Halwes, Michael, Kolesnik, Kirill, Segeritz, Philipp, Mail, Matthew, Barlow, Anders J., Koehl, Emmanuelle M., Ramakrishnan, Anand, Scott, Daniel J., Heath, Daniel E., Crozier, Kenneth B., Collins, David J.
Format: Preprint
Veröffentlicht: 2024
Schlagworte:
Online-Zugang:https://arxiv.org/abs/2403.15144
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author Vidler, Callum
Halwes, Michael
Kolesnik, Kirill
Segeritz, Philipp
Mail, Matthew
Barlow, Anders J.
Koehl, Emmanuelle M.
Ramakrishnan, Anand
Scott, Daniel J.
Heath, Daniel E.
Crozier, Kenneth B.
Collins, David J.
author_facet Vidler, Callum
Halwes, Michael
Kolesnik, Kirill
Segeritz, Philipp
Mail, Matthew
Barlow, Anders J.
Koehl, Emmanuelle M.
Ramakrishnan, Anand
Scott, Daniel J.
Heath, Daniel E.
Crozier, Kenneth B.
Collins, David J.
contents Additive manufacturing is an expanding multidisciplinary field encompassing applications including medical devices, aerospace components, microfabrication strategies, and artificial organs. Among additive manufacturing approaches, light-based printing technologies, including two-photon polymerization, projection micro stereolithography, and volumetric printing, have garnered significant attention due to their speed, resolution and/or potential applications for biofabrication. In this study, we introduce dynamic interface printing (DIP), a new 3D printing approach that leverages an acoustically modulated, constrained air-liquid boundary to rapidly generate cm-scale three-dimensional structures within tens of seconds. Distinct from volumetric approaches, this process eliminates the need for intricate feedback systems, specialized chemistry, or complex optics while maintaining rapid printing speeds. We demonstrate the versatility of this technique across a broad array of materials and intricate geometries, including those that would be impossible to print via conventional layer-by-layer methods. In doing so, we demonstrate the rapid fabrication of complex structures in-situ, overprinting, structural parallelisation, and biofabrication utility. Moreover, we showcase that the formation of surface waves at this boundary enables enhanced mass transport, material flexibility, and permits three-dimensional particle patterning. We therefore anticipate that this approach will be invaluable for applications where high resolution, scalable throughput, and biocompatible printing is required.
format Preprint
id arxiv_https___arxiv_org_abs_2403_15144
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Dynamic Interface Printing
Vidler, Callum
Halwes, Michael
Kolesnik, Kirill
Segeritz, Philipp
Mail, Matthew
Barlow, Anders J.
Koehl, Emmanuelle M.
Ramakrishnan, Anand
Scott, Daniel J.
Heath, Daniel E.
Crozier, Kenneth B.
Collins, David J.
Applied Physics
Additive manufacturing is an expanding multidisciplinary field encompassing applications including medical devices, aerospace components, microfabrication strategies, and artificial organs. Among additive manufacturing approaches, light-based printing technologies, including two-photon polymerization, projection micro stereolithography, and volumetric printing, have garnered significant attention due to their speed, resolution and/or potential applications for biofabrication. In this study, we introduce dynamic interface printing (DIP), a new 3D printing approach that leverages an acoustically modulated, constrained air-liquid boundary to rapidly generate cm-scale three-dimensional structures within tens of seconds. Distinct from volumetric approaches, this process eliminates the need for intricate feedback systems, specialized chemistry, or complex optics while maintaining rapid printing speeds. We demonstrate the versatility of this technique across a broad array of materials and intricate geometries, including those that would be impossible to print via conventional layer-by-layer methods. In doing so, we demonstrate the rapid fabrication of complex structures in-situ, overprinting, structural parallelisation, and biofabrication utility. Moreover, we showcase that the formation of surface waves at this boundary enables enhanced mass transport, material flexibility, and permits three-dimensional particle patterning. We therefore anticipate that this approach will be invaluable for applications where high resolution, scalable throughput, and biocompatible printing is required.
title Dynamic Interface Printing
topic Applied Physics
url https://arxiv.org/abs/2403.15144