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Main Authors: Fan, Rundong, Wei, Shili, JI, Huiru, Qian, Zhuang, Tan, Hao, Mo, Yan, MA, Donglin
Format: Preprint
Published: 2024
Subjects:
Online Access:https://arxiv.org/abs/2403.19081
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author Fan, Rundong
Wei, Shili
JI, Huiru
Qian, Zhuang
Tan, Hao
Mo, Yan
MA, Donglin
author_facet Fan, Rundong
Wei, Shili
JI, Huiru
Qian, Zhuang
Tan, Hao
Mo, Yan
MA, Donglin
contents The surface errors of freeform surfaces reflect the manufacturing complexities and significantly impact the feasibility of processing designed optical systems. With multiple degrees of freedom, freeform surfaces pose challenges in surface tolerance analysis in the field. Nevertheless, current research has neglected the influence of surface slopes on the directions of ray propagation. A sudden alteration in the surface slope will lead to a corresponding abrupt shift in the wavefront, even when the change in surface sag is minimal. Moreover, within the realm of freeform surface manufacturing, variation in surface slope across different frequency bands may give rise to unique surface variation. Within the context of this study, we propose a tolerance analysis method to analyze surface variation in freeform surfaces considering surface frequency band slopes based on real ray data. This approach utilizes real ray data to rapidly evaluate surface variation within a specified frequency band of surface slopes. Crucially, our proposed method yields the capability to obtain system surface variation with significant wavefront aberration, in contrast to previous methodologies. The feasibility and advantages of this framework are assessed by analyzing a single-mirror system with a single field and an off-axis two-mirror system. We expect to integrate the proposed methodology with freeform surface design and manufacturing, thereby expanding the scope of freeform optics.
format Preprint
id arxiv_https___arxiv_org_abs_2403_19081
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Surface variation analysis of freeform optical systems over surface frequency bands for prescribed wavefront errors
Fan, Rundong
Wei, Shili
JI, Huiru
Qian, Zhuang
Tan, Hao
Mo, Yan
MA, Donglin
Optics
The surface errors of freeform surfaces reflect the manufacturing complexities and significantly impact the feasibility of processing designed optical systems. With multiple degrees of freedom, freeform surfaces pose challenges in surface tolerance analysis in the field. Nevertheless, current research has neglected the influence of surface slopes on the directions of ray propagation. A sudden alteration in the surface slope will lead to a corresponding abrupt shift in the wavefront, even when the change in surface sag is minimal. Moreover, within the realm of freeform surface manufacturing, variation in surface slope across different frequency bands may give rise to unique surface variation. Within the context of this study, we propose a tolerance analysis method to analyze surface variation in freeform surfaces considering surface frequency band slopes based on real ray data. This approach utilizes real ray data to rapidly evaluate surface variation within a specified frequency band of surface slopes. Crucially, our proposed method yields the capability to obtain system surface variation with significant wavefront aberration, in contrast to previous methodologies. The feasibility and advantages of this framework are assessed by analyzing a single-mirror system with a single field and an off-axis two-mirror system. We expect to integrate the proposed methodology with freeform surface design and manufacturing, thereby expanding the scope of freeform optics.
title Surface variation analysis of freeform optical systems over surface frequency bands for prescribed wavefront errors
topic Optics
url https://arxiv.org/abs/2403.19081