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Main Authors: Beuster, Henry, Doebbert, Thomas, Cammin, Christoph, Krush, Dmytro, Scholl, Gerd
Format: Preprint
Published: 2024
Subjects:
Online Access:https://arxiv.org/abs/2405.14552
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author Beuster, Henry
Doebbert, Thomas
Cammin, Christoph
Krush, Dmytro
Scholl, Gerd
author_facet Beuster, Henry
Doebbert, Thomas
Cammin, Christoph
Krush, Dmytro
Scholl, Gerd
contents Modern manufacturing is characterized by a high degree of automation, with autonomous systems also frequently being used. In such environments human intervention in the event of malfunctions or maintenance becomes a rare but also necessary task. When human workers are no longer an integral part of the production process, but only intervene when necessary, e.g., in the case of unexpected machine behavior, appropriate safety solutions will become even more important. This work describes a wireless communication system enabling a flexible and safe emergency stop function for multiple automation cells. A portable emergency stop switch allows seamless transition between different wireless cells, ensuring functional safety. The communication protocol combines IO-Link Wireless features with the safety requirements already implemented in IO-Link Safety. Security requirements are fulfilled through encryption and authentication. The IO-Link Wireless roaming functionality is used to extend the system across several manufacturing cells. An experimental setup confirms the suitability of the system for various applications. The results demonstrate the effectiveness of the handover mechanism and evaluate the potential of the system to improve flexibility, availability and security in dynamic production environments. Future extensions could include the use of AI based evaluation of the radio signals for an intelligent cell handover.
format Preprint
id arxiv_https___arxiv_org_abs_2405_14552
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Design and Development of a Roaming Wireless Safety Emergency Stop
Beuster, Henry
Doebbert, Thomas
Cammin, Christoph
Krush, Dmytro
Scholl, Gerd
Systems and Control
Modern manufacturing is characterized by a high degree of automation, with autonomous systems also frequently being used. In such environments human intervention in the event of malfunctions or maintenance becomes a rare but also necessary task. When human workers are no longer an integral part of the production process, but only intervene when necessary, e.g., in the case of unexpected machine behavior, appropriate safety solutions will become even more important. This work describes a wireless communication system enabling a flexible and safe emergency stop function for multiple automation cells. A portable emergency stop switch allows seamless transition between different wireless cells, ensuring functional safety. The communication protocol combines IO-Link Wireless features with the safety requirements already implemented in IO-Link Safety. Security requirements are fulfilled through encryption and authentication. The IO-Link Wireless roaming functionality is used to extend the system across several manufacturing cells. An experimental setup confirms the suitability of the system for various applications. The results demonstrate the effectiveness of the handover mechanism and evaluate the potential of the system to improve flexibility, availability and security in dynamic production environments. Future extensions could include the use of AI based evaluation of the radio signals for an intelligent cell handover.
title Design and Development of a Roaming Wireless Safety Emergency Stop
topic Systems and Control
url https://arxiv.org/abs/2405.14552