Digital twin with automatic disturbance detection for real-time optimization of a semi-autogenous grinding (SAG) mill

Fuente: arXiv
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Autores principales: Quintanilla, Paulina, Fernández, Francisco, Mancilla, Cristobal, Rojas, Matías, Estrada, Mauricio, Navia, Daniel
Formato: Preprint
Publicado: 2024
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author Quintanilla, Paulina
Fernández, Francisco
Mancilla, Cristobal
Rojas, Matías
Estrada, Mauricio
Navia, Daniel
author_facet Quintanilla, Paulina
Fernández, Francisco
Mancilla, Cristobal
Rojas, Matías
Estrada, Mauricio
Navia, Daniel
contents This work describes the development and validation of a digital twin for a semi-autogenous grinding (SAG) mill controlled by an expert system. The digital twin consists of three modules emulating a closed-loop system: fuzzy logic for the expert control, a state-space model for regulatory control, and a recurrent neural network for the SAG mill process. The model was trained with 68 hours of data and validated with 8 hours of test data. It predicts the mill's behavior within a 2.5-minute horizon with a 30-second sampling time. The disturbance detection evaluates the need for retraining, and the digital twin shows promise for supervising the SAG mill with the expert control system. Future work will focus on integrating this digital twin into real-time optimization strategies with industrial validation.
format Preprint
id arxiv_https___arxiv_org_abs_2407_06216
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Digital twin with automatic disturbance detection for real-time optimization of a semi-autogenous grinding (SAG) mill
Quintanilla, Paulina
Fernández, Francisco
Mancilla, Cristobal
Rojas, Matías
Estrada, Mauricio
Navia, Daniel
Systems and Control
Machine Learning
Applications
This work describes the development and validation of a digital twin for a semi-autogenous grinding (SAG) mill controlled by an expert system. The digital twin consists of three modules emulating a closed-loop system: fuzzy logic for the expert control, a state-space model for regulatory control, and a recurrent neural network for the SAG mill process. The model was trained with 68 hours of data and validated with 8 hours of test data. It predicts the mill's behavior within a 2.5-minute horizon with a 30-second sampling time. The disturbance detection evaluates the need for retraining, and the digital twin shows promise for supervising the SAG mill with the expert control system. Future work will focus on integrating this digital twin into real-time optimization strategies with industrial validation.
title Digital twin with automatic disturbance detection for real-time optimization of a semi-autogenous grinding (SAG) mill
topic Systems and Control
Machine Learning
Applications
url https://arxiv.org/abs/2407.06216