Cost-optimized probabilistic maintenance for condition monitoring of wind turbines with rare failures

Fuente: arXiv
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Auteurs principaux: Begun, Viktor, Schlickewei, Ulrich
Format: Preprint
Publié: 2024
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author Begun, Viktor
Schlickewei, Ulrich
author_facet Begun, Viktor
Schlickewei, Ulrich
contents We propose a method, a model, and a form of presenting model results for condition monitoring of a small set of wind turbines with rare failures. The main new ingredient of the method is to sample failure thresholds according to the profit they give to an operating company. The model is a multiple linear regression with seasonal components and external regressors, representing all sensor components except for the selected one. To overcome the scarcity of the training data, we use the median sensor values from all available turbines in their healthy state. The cumulated deviation from the normal behavior model obtained for this median turbine is calibrated for each turbine at the beginning of the test period and after known failures. The proposed form of presenting results is to set a scale for possible costs, control for random maintenance, and show a whole distribution of costs depending on the free model parameters. We make a case study on an open dataset with SCADA data from multiple sensors and show that considering the influence of turbine components is more critical than seasonality. The distribution, the average, and the standard deviation of maintenance costs can be very different for similar minimal costs. Random maintenance can be more profitable than reactive maintenance and other approaches. Our predictive maintenance model outperforms random maintenance and competitors for the whole set of considered turbines, giving substantial savings.
format Preprint
id arxiv_https___arxiv_org_abs_2407_09385
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Cost-optimized probabilistic maintenance for condition monitoring of wind turbines with rare failures
Begun, Viktor
Schlickewei, Ulrich
Systems and Control
Signal Processing
We propose a method, a model, and a form of presenting model results for condition monitoring of a small set of wind turbines with rare failures. The main new ingredient of the method is to sample failure thresholds according to the profit they give to an operating company. The model is a multiple linear regression with seasonal components and external regressors, representing all sensor components except for the selected one. To overcome the scarcity of the training data, we use the median sensor values from all available turbines in their healthy state. The cumulated deviation from the normal behavior model obtained for this median turbine is calibrated for each turbine at the beginning of the test period and after known failures. The proposed form of presenting results is to set a scale for possible costs, control for random maintenance, and show a whole distribution of costs depending on the free model parameters. We make a case study on an open dataset with SCADA data from multiple sensors and show that considering the influence of turbine components is more critical than seasonality. The distribution, the average, and the standard deviation of maintenance costs can be very different for similar minimal costs. Random maintenance can be more profitable than reactive maintenance and other approaches. Our predictive maintenance model outperforms random maintenance and competitors for the whole set of considered turbines, giving substantial savings.
title Cost-optimized probabilistic maintenance for condition monitoring of wind turbines with rare failures
topic Systems and Control
Signal Processing
url https://arxiv.org/abs/2407.09385