High-areal-capacity Na-ion battery electrode with uncompromised energy and power densities by simultaneous electrospinning-spraying fabrication

Fuente: arXiv
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Main Authors: Ouyang, Mengzheng, Guo, Zhenyu, Salinas-Farran, Luis E, Zhao, Yan, Zhao, Siyu, Zheng, Kaitian, Zhang, Hao, Wang, Mengnan, Li, Guangdong, Li, Feiran, Liu, Xinhua, Yang, Shichun, Xie, Fei, Shearing, Paul R., Titirici, Maria-Magdalena, Brandon, Nigel P.
Format: Preprint
Published: 2024
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author Ouyang, Mengzheng
Guo, Zhenyu
Salinas-Farran, Luis E
Zhao, Yan
Zhao, Siyu
Zheng, Kaitian
Zhang, Hao
Wang, Mengnan
Li, Guangdong
Li, Feiran
Liu, Xinhua
Yang, Shichun
Xie, Fei
Shearing, Paul R.
Titirici, Maria-Magdalena
Brandon, Nigel P.
author_facet Ouyang, Mengzheng
Guo, Zhenyu
Salinas-Farran, Luis E
Zhao, Yan
Zhao, Siyu
Zheng, Kaitian
Zhang, Hao
Wang, Mengnan
Li, Guangdong
Li, Feiran
Liu, Xinhua
Yang, Shichun
Xie, Fei
Shearing, Paul R.
Titirici, Maria-Magdalena
Brandon, Nigel P.
contents Sodium-ion batteries (SIBs) are cost-effective alternatives to lithium-ion batteries (LIBs), but their low energy density remains a challenge. Current electrode designs fail to simultaneously achieve high areal loading, high active content, and superior performance. In response, this work introduces an ideal electrode structure, featuring a continuous conductive network with active particles securely trapped in the absence of binder, fabricated using a universal technique that combines electrospinning and electrospraying (co-ESP). We found that the particle size must be larger than the network's pores for optimised performance, an aspect overlooked in previous research. The free-standing co-ESP Na2V3(PO4)3 (NVP) cathodes demonstrated state-of-the-art 296 mg cm-2 areal loading with 97.5 wt.% active content, as well as remarkable rate-performance and cycling stability. Co-ESP full cells showed uncompromised energy and power densities (231.6 Wh kg-1 and 7152.6 W kg-1), leading among reported SIBs with industry-relevant areal loadings. The structural merit is analysed using multi-scale X-ray computed tomography, providing valuable design insights.Finally, the superior performance is validated in the pouch cells, highlighting the electrode's scalability and potential for commercial application.
format Preprint
id arxiv_https___arxiv_org_abs_2408_11655
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle High-areal-capacity Na-ion battery electrode with uncompromised energy and power densities by simultaneous electrospinning-spraying fabrication
Ouyang, Mengzheng
Guo, Zhenyu
Salinas-Farran, Luis E
Zhao, Yan
Zhao, Siyu
Zheng, Kaitian
Zhang, Hao
Wang, Mengnan
Li, Guangdong
Li, Feiran
Liu, Xinhua
Yang, Shichun
Xie, Fei
Shearing, Paul R.
Titirici, Maria-Magdalena
Brandon, Nigel P.
Materials Science
Sodium-ion batteries (SIBs) are cost-effective alternatives to lithium-ion batteries (LIBs), but their low energy density remains a challenge. Current electrode designs fail to simultaneously achieve high areal loading, high active content, and superior performance. In response, this work introduces an ideal electrode structure, featuring a continuous conductive network with active particles securely trapped in the absence of binder, fabricated using a universal technique that combines electrospinning and electrospraying (co-ESP). We found that the particle size must be larger than the network's pores for optimised performance, an aspect overlooked in previous research. The free-standing co-ESP Na2V3(PO4)3 (NVP) cathodes demonstrated state-of-the-art 296 mg cm-2 areal loading with 97.5 wt.% active content, as well as remarkable rate-performance and cycling stability. Co-ESP full cells showed uncompromised energy and power densities (231.6 Wh kg-1 and 7152.6 W kg-1), leading among reported SIBs with industry-relevant areal loadings. The structural merit is analysed using multi-scale X-ray computed tomography, providing valuable design insights.Finally, the superior performance is validated in the pouch cells, highlighting the electrode's scalability and potential for commercial application.
title High-areal-capacity Na-ion battery electrode with uncompromised energy and power densities by simultaneous electrospinning-spraying fabrication
topic Materials Science
url https://arxiv.org/abs/2408.11655