Topology optimization of contact-aided compliant mechanisms for tracing multi-kink paths

Fuente: arXiv
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Autores principales: Kumar, Prabhat, Sauer, Roger A, Saxena, Anupam
Formato: Preprint
Publicado: 2024
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author Kumar, Prabhat
Sauer, Roger A
Saxena, Anupam
author_facet Kumar, Prabhat
Sauer, Roger A
Saxena, Anupam
contents This paper presents a topology optimization approach to design 2D contact-aided compliant mechanisms (CCMs) that can trace the desired output paths with more than one kink while experiencing self and/or external contacts. Such CCMs can be used as mechanical compliant switches. Hexagonal elements are used to parameterize the design domain. Negative circular masks are employed to remove material beneath them and generate rigid contact surfaces. Each mask is assigned five design variables. The first three decide the location and radius of the mask, whereas the last two determine the presence of the contact surface and its radius. To ensure continuity in contacting surfaces' normal, we employ a boundary smoothing scheme. The augmented Lagrange multiplier method is employed to incorporate self and mutual contact. An objective is formulated using the Fourier shape descriptors with the permitted resource constraint. The hill-climber optimization technique is utilized to update the design variables. An in-house code is developed for the entire process. To demonstrate the method's efficacy, a CCM is optimized with a two-kink path. The desired and obtained paths are compared.
format Preprint
id arxiv_https___arxiv_org_abs_2410_23714
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Topology optimization of contact-aided compliant mechanisms for tracing multi-kink paths
Kumar, Prabhat
Sauer, Roger A
Saxena, Anupam
Computational Engineering, Finance, and Science
This paper presents a topology optimization approach to design 2D contact-aided compliant mechanisms (CCMs) that can trace the desired output paths with more than one kink while experiencing self and/or external contacts. Such CCMs can be used as mechanical compliant switches. Hexagonal elements are used to parameterize the design domain. Negative circular masks are employed to remove material beneath them and generate rigid contact surfaces. Each mask is assigned five design variables. The first three decide the location and radius of the mask, whereas the last two determine the presence of the contact surface and its radius. To ensure continuity in contacting surfaces' normal, we employ a boundary smoothing scheme. The augmented Lagrange multiplier method is employed to incorporate self and mutual contact. An objective is formulated using the Fourier shape descriptors with the permitted resource constraint. The hill-climber optimization technique is utilized to update the design variables. An in-house code is developed for the entire process. To demonstrate the method's efficacy, a CCM is optimized with a two-kink path. The desired and obtained paths are compared.
title Topology optimization of contact-aided compliant mechanisms for tracing multi-kink paths
topic Computational Engineering, Finance, and Science
url https://arxiv.org/abs/2410.23714