Electrical contact with dielectric breakdown of interfacial gap

Fuente: arXiv
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Autori principali: Xu, Yang, Wu, Yue, Jackson, Robert L.
Natura: Preprint
Pubblicazione: 2024
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_version_ 1866913585887707136
author Xu, Yang
Wu, Yue
Jackson, Robert L.
author_facet Xu, Yang
Wu, Yue
Jackson, Robert L.
contents Electrical contact is fundamental to almost every aspect of modern industry, including the fast-growing electric vehicle industry. In metallic contacts in atmospheric conditions, most of the electrical current passes via the micro-junctions formed between two electrodes. The classic electrical contact theory predicts an infinite current density at the circular contact periphery. In the present work, we explore the influence of the dielectric breakdown of air outside the contact area on the electrical contact interface. Incorporating the discharging boundary condition governed by the modified Paschen law, we develop the numerical model as well as two sets of closed-form solutions for low applied voltage cases where two electrodes are in solid-solid contact and complete separation, respectively. For Hertzian contact, the present work theoretically proves that the ignorance of discharge can lead to a singular current density at the contact periphery and an overestimation of the electrical contact resistance. The current density monotonically increases along the radial direction to a finite value at the contact area periphery, followed by a monotonic drop within the discharge zone. The present study serves as a foundation for the modeling of discharging rough surface electrical contact and sheds light on the machine element surface damages caused by the electrical discharge machining.
format Preprint
id arxiv_https___arxiv_org_abs_2411_16981
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Electrical contact with dielectric breakdown of interfacial gap
Xu, Yang
Wu, Yue
Jackson, Robert L.
Soft Condensed Matter
Electrical contact is fundamental to almost every aspect of modern industry, including the fast-growing electric vehicle industry. In metallic contacts in atmospheric conditions, most of the electrical current passes via the micro-junctions formed between two electrodes. The classic electrical contact theory predicts an infinite current density at the circular contact periphery. In the present work, we explore the influence of the dielectric breakdown of air outside the contact area on the electrical contact interface. Incorporating the discharging boundary condition governed by the modified Paschen law, we develop the numerical model as well as two sets of closed-form solutions for low applied voltage cases where two electrodes are in solid-solid contact and complete separation, respectively. For Hertzian contact, the present work theoretically proves that the ignorance of discharge can lead to a singular current density at the contact periphery and an overestimation of the electrical contact resistance. The current density monotonically increases along the radial direction to a finite value at the contact area periphery, followed by a monotonic drop within the discharge zone. The present study serves as a foundation for the modeling of discharging rough surface electrical contact and sheds light on the machine element surface damages caused by the electrical discharge machining.
title Electrical contact with dielectric breakdown of interfacial gap
topic Soft Condensed Matter
url https://arxiv.org/abs/2411.16981