Digital twin inference from multi-physical simulation data of DED additive manufacturing processes with neural ODEs

Fuente: arXiv
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Main Authors: Kannapinn, Maximilian, Roth, Fabian, Weeger, Oliver
Format: Preprint
Published: 2024
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author Kannapinn, Maximilian
Roth, Fabian
Weeger, Oliver
author_facet Kannapinn, Maximilian
Roth, Fabian
Weeger, Oliver
contents A digital twin is a virtual representation that accurately replicates its physical counterpart, fostering bi-directional real-time data exchange throughout the entire process lifecycle. For Laser Directed Energy Deposition of Wire (DED-LB/w) additive manufacturing processes, digital twins may help to control the residual stress design in build parts. This study focuses on providing faster-than-real-time and highly accurate surrogate models for the formation of residual stresses by employing neural ordinary differential equations. The approach enables accurate prediction of temperatures and altered structural properties like stress tensor components. The developed surrogates can ultimately facilitate on-the-fly re-optimization of the ongoing manufacturing process to achieve desired structural outcomes. Consequently, this building block contributes significantly to realizing digital twins and the first-time-right paradigm in additive manufacturing.
format Preprint
id arxiv_https___arxiv_org_abs_2412_03295
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Digital twin inference from multi-physical simulation data of DED additive manufacturing processes with neural ODEs
Kannapinn, Maximilian
Roth, Fabian
Weeger, Oliver
Computational Engineering, Finance, and Science
Computational Physics
A digital twin is a virtual representation that accurately replicates its physical counterpart, fostering bi-directional real-time data exchange throughout the entire process lifecycle. For Laser Directed Energy Deposition of Wire (DED-LB/w) additive manufacturing processes, digital twins may help to control the residual stress design in build parts. This study focuses on providing faster-than-real-time and highly accurate surrogate models for the formation of residual stresses by employing neural ordinary differential equations. The approach enables accurate prediction of temperatures and altered structural properties like stress tensor components. The developed surrogates can ultimately facilitate on-the-fly re-optimization of the ongoing manufacturing process to achieve desired structural outcomes. Consequently, this building block contributes significantly to realizing digital twins and the first-time-right paradigm in additive manufacturing.
title Digital twin inference from multi-physical simulation data of DED additive manufacturing processes with neural ODEs
topic Computational Engineering, Finance, and Science
Computational Physics
url https://arxiv.org/abs/2412.03295