Hybrid Model-Data Fault Diagnosis for Wafer Handler Robots: Tilt and Broken Belt Cases

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Main Authors: van Esch, Tim, Ghanipoor, Farhad, Murguia, Carlos, van de Wouw, Nathan
Format: Preprint
Published: 2024
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author van Esch, Tim
Ghanipoor, Farhad
Murguia, Carlos
van de Wouw, Nathan
author_facet van Esch, Tim
Ghanipoor, Farhad
Murguia, Carlos
van de Wouw, Nathan
contents This work proposes a hybrid model- and data-based scheme for fault detection, isolation, and estimation (FDIE) for a class of wafer handler (WH) robots. The proposed hybrid scheme consists of: 1) a linear filter that simultaneously estimates system states and fault-induced signals from sensing and actuation data; and 2) a data-driven classifier, in the form of a support vector machine (SVM), that detects and isolates the fault type using estimates generated by the filter. We demonstrate the effectiveness of the scheme for two critical fault types for WH robots used in the semiconductor industry: broken-belt in the lower arm of the WH robot (an abrupt fault) and tilt in the robot arms (an incipient fault). We derive explicit models of the robot motion dynamics induced by these faults and test the diagnostics scheme in a realistic simulation-based case study. These case study results demonstrate that the proposed hybrid FDIE scheme achieves superior performance compared to purely data-driven methods.
format Preprint
id arxiv_https___arxiv_org_abs_2412_09114
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Hybrid Model-Data Fault Diagnosis for Wafer Handler Robots: Tilt and Broken Belt Cases
van Esch, Tim
Ghanipoor, Farhad
Murguia, Carlos
van de Wouw, Nathan
Robotics
Systems and Control
This work proposes a hybrid model- and data-based scheme for fault detection, isolation, and estimation (FDIE) for a class of wafer handler (WH) robots. The proposed hybrid scheme consists of: 1) a linear filter that simultaneously estimates system states and fault-induced signals from sensing and actuation data; and 2) a data-driven classifier, in the form of a support vector machine (SVM), that detects and isolates the fault type using estimates generated by the filter. We demonstrate the effectiveness of the scheme for two critical fault types for WH robots used in the semiconductor industry: broken-belt in the lower arm of the WH robot (an abrupt fault) and tilt in the robot arms (an incipient fault). We derive explicit models of the robot motion dynamics induced by these faults and test the diagnostics scheme in a realistic simulation-based case study. These case study results demonstrate that the proposed hybrid FDIE scheme achieves superior performance compared to purely data-driven methods.
title Hybrid Model-Data Fault Diagnosis for Wafer Handler Robots: Tilt and Broken Belt Cases
topic Robotics
Systems and Control
url https://arxiv.org/abs/2412.09114