Computational Assessment of Turbulent Eddy Impact on Hydrodynamic Mixing in a Stirred Tank Bioreactor with Vent based Impellers

Fuente: arXiv
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Autores principales: Oyejide, Ayodele James, Okeke, Chidera Samuella, Zaccheus, Jesuloluwa Emmanuel, Ige, Ebenezer Olubunmi
Formato: Preprint
Publicado: 2024
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author Oyejide, Ayodele James
Okeke, Chidera Samuella
Zaccheus, Jesuloluwa Emmanuel
Ige, Ebenezer Olubunmi
author_facet Oyejide, Ayodele James
Okeke, Chidera Samuella
Zaccheus, Jesuloluwa Emmanuel
Ige, Ebenezer Olubunmi
contents Homogeneity and efficient oxygen transfer are crucial for aerobic cultures, which is popularly performed in Stirred Tank Bioreactors, through internal mechanical agitation of the impellers.Although there are a number of impeller designs for achieving this purpose, there are still concerns about the ability of the impellers to yield homogeneity and mitigate or eliminate stagnant zones.In this study, a novel impeller design, with auxiliary agitators in form of vents, was introduced and evaluated for small lab-scale bioreactors. For the evaluation, 3D models of a single and double impeller configurations, placed in two different bioreactors were developed. Computational fluid dynamics was employed to carry out the hydrodynamic simulation using k-epsilon standard model in the bioreactors.Computational variables such as the flow velocity, streamlines, pressure and wall shear stress on the shaft and impellers, eddy viscosity, turbulence eddy dissipation and turbulence kinetic energy were obtained and compared in both bioreactors to evaluate the performances at speeds of 50, 100, and 150 revolutions per minute.A comparison of the results with traditional segment-segment and segment-Rushton impellers shows that our double impeller configuration performs more desirably at speeds ranging from 100 to 150 RPM. Homogeneity was also achieved in both bioreactors, and there was significant reduction of stagnant zone less than 99 percentage in the double impeller configuration and significant mitigation in the single impeller agitation.
format Preprint
id arxiv_https___arxiv_org_abs_2412_18660
institution arXiv
publishDate 2024
record_format arxiv
spellingShingle Computational Assessment of Turbulent Eddy Impact on Hydrodynamic Mixing in a Stirred Tank Bioreactor with Vent based Impellers
Oyejide, Ayodele James
Okeke, Chidera Samuella
Zaccheus, Jesuloluwa Emmanuel
Ige, Ebenezer Olubunmi
Fluid Dynamics
Numerical Analysis
Analysis of PDEs
Homogeneity and efficient oxygen transfer are crucial for aerobic cultures, which is popularly performed in Stirred Tank Bioreactors, through internal mechanical agitation of the impellers.Although there are a number of impeller designs for achieving this purpose, there are still concerns about the ability of the impellers to yield homogeneity and mitigate or eliminate stagnant zones.In this study, a novel impeller design, with auxiliary agitators in form of vents, was introduced and evaluated for small lab-scale bioreactors. For the evaluation, 3D models of a single and double impeller configurations, placed in two different bioreactors were developed. Computational fluid dynamics was employed to carry out the hydrodynamic simulation using k-epsilon standard model in the bioreactors.Computational variables such as the flow velocity, streamlines, pressure and wall shear stress on the shaft and impellers, eddy viscosity, turbulence eddy dissipation and turbulence kinetic energy were obtained and compared in both bioreactors to evaluate the performances at speeds of 50, 100, and 150 revolutions per minute.A comparison of the results with traditional segment-segment and segment-Rushton impellers shows that our double impeller configuration performs more desirably at speeds ranging from 100 to 150 RPM. Homogeneity was also achieved in both bioreactors, and there was significant reduction of stagnant zone less than 99 percentage in the double impeller configuration and significant mitigation in the single impeller agitation.
title Computational Assessment of Turbulent Eddy Impact on Hydrodynamic Mixing in a Stirred Tank Bioreactor with Vent based Impellers
topic Fluid Dynamics
Numerical Analysis
Analysis of PDEs
url https://arxiv.org/abs/2412.18660