A novel simulation approach for concentration-driven evaporation in capillaries

Fuente: arXiv
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Autori principali: Namesnik, Phil, Eifert, Alexander, Lippert, Anja, Mett, Louis, Janoske, Uwe
Natura: Preprint
Pubblicazione: 2025
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author Namesnik, Phil
Eifert, Alexander
Lippert, Anja
Mett, Louis
Janoske, Uwe
author_facet Namesnik, Phil
Eifert, Alexander
Lippert, Anja
Mett, Louis
Janoske, Uwe
contents Long liquid retention times in industrial gaps, due to capillary effects, significantly affect product lifetime by facilitating corrosion on solid surfaces. Concentration-driven evaporation plays a major role in mitigating this corrosion. Accurate evaporation rate predictions are crucial for improved product design. However, simulating capillary-driven flows with evaporation in complex geometries is challenging, requiring consideration of surface tension, wetting, and phase-change effects. Traditional approaches, such as the Volume-of-Fluid method, are prone to curvature calculation errors and have long simulation times due to strict time step limitations. This study introduces a novel semi-transient simulation approach for fast evaporation rate prediction in arbitrarily shaped cavities. The approach involves a unidirectional coupling circuit, simulating the fluid surface in Surface Evolver and combining it with a vapor-in-gas diffusion simulation in OpenFOAM. The approach assumes that the evaporation rate is calculated solely based on the conditions at a given liquid filling level, without considering the evaporation history. This allows for highly parallelized simulations, achieving simulation runtimes in the order of 10 min to cover up to 150 h of physical time. Numerical investigations are conducted for water evaporation in air at a temperature of 23°C and a relative humidity of 17%, for round and polygonal-shaped capillaries with inner diameters ranging from 1 mm to 13 mm. The results are validated using experimental data and show strong agreement. Simulations are also performed for complex industrial relevant gaps, demonstrating the applicability of the approach to a wide range of crevice geometries.
format Preprint
id arxiv_https___arxiv_org_abs_2501_09337
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle A novel simulation approach for concentration-driven evaporation in capillaries
Namesnik, Phil
Eifert, Alexander
Lippert, Anja
Mett, Louis
Janoske, Uwe
Fluid Dynamics
Long liquid retention times in industrial gaps, due to capillary effects, significantly affect product lifetime by facilitating corrosion on solid surfaces. Concentration-driven evaporation plays a major role in mitigating this corrosion. Accurate evaporation rate predictions are crucial for improved product design. However, simulating capillary-driven flows with evaporation in complex geometries is challenging, requiring consideration of surface tension, wetting, and phase-change effects. Traditional approaches, such as the Volume-of-Fluid method, are prone to curvature calculation errors and have long simulation times due to strict time step limitations. This study introduces a novel semi-transient simulation approach for fast evaporation rate prediction in arbitrarily shaped cavities. The approach involves a unidirectional coupling circuit, simulating the fluid surface in Surface Evolver and combining it with a vapor-in-gas diffusion simulation in OpenFOAM. The approach assumes that the evaporation rate is calculated solely based on the conditions at a given liquid filling level, without considering the evaporation history. This allows for highly parallelized simulations, achieving simulation runtimes in the order of 10 min to cover up to 150 h of physical time. Numerical investigations are conducted for water evaporation in air at a temperature of 23°C and a relative humidity of 17%, for round and polygonal-shaped capillaries with inner diameters ranging from 1 mm to 13 mm. The results are validated using experimental data and show strong agreement. Simulations are also performed for complex industrial relevant gaps, demonstrating the applicability of the approach to a wide range of crevice geometries.
title A novel simulation approach for concentration-driven evaporation in capillaries
topic Fluid Dynamics
url https://arxiv.org/abs/2501.09337