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Main Authors: Hajalilou, Abdollah, Parvini, Elahe, Morgado, Tiago A., Lopes, Pedro Alhais, Jorge, M. Estrela Melo, Freitas, Marta, Tavakoli, Mahmoud
Format: Preprint
Published: 2025
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Online Access:https://arxiv.org/abs/2501.17808
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author Hajalilou, Abdollah
Parvini, Elahe
Morgado, Tiago A.
Lopes, Pedro Alhais
Jorge, M. Estrela Melo
Freitas, Marta
Tavakoli, Mahmoud
author_facet Hajalilou, Abdollah
Parvini, Elahe
Morgado, Tiago A.
Lopes, Pedro Alhais
Jorge, M. Estrela Melo
Freitas, Marta
Tavakoli, Mahmoud
contents Liquid metal (LM)-based composites hold promise for soft electronics due to their high conductivity and fluidic nature. However, the presence of α_Ga2O3 and GaOOH layers around LM droplets impairs conductivity and performance. We tackle this issue by replacing the oxide layer with conductive silver (Ag) using an ultrasonic_assisted galvanic replacement reaction. The Ag_coated nanoparticles form aggregated, porous microparticles that are mixed with styrene_isoprene_styrene (SIS) polymers, resulting in a digitally printable composite with superior electrical conductivity and electromechanical properties compared to conventional fillers. Adding more LM enhances these properties further. The composite achieves EMI shielding effectiveness (SE) exceeding 75 dB in the X_band frequency range, even at 200 per cent strain, meeting stringent military and medical standards. It is applicable in wireless communications and Bluetooth signal blocking and as a thermal interface material (TIM). Additionally, we highlight its recyclability using a biodegradable solvent, underscoring its eco_friendly potential. This composite represents a significant advancement in stretchable electronics and EMI shielding, with implications for wearable and bioelectronic applications.
format Preprint
id arxiv_https___arxiv_org_abs_2501_17808
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Replacing the Gallium Oxide Shell with Conductive Ag: Toward a Printable and Recyclable Composite for Highly Stretchable Electronics, Electromagnetic Shielding, and Thermal Interfaces
Hajalilou, Abdollah
Parvini, Elahe
Morgado, Tiago A.
Lopes, Pedro Alhais
Jorge, M. Estrela Melo
Freitas, Marta
Tavakoli, Mahmoud
Systems and Control
Liquid metal (LM)-based composites hold promise for soft electronics due to their high conductivity and fluidic nature. However, the presence of α_Ga2O3 and GaOOH layers around LM droplets impairs conductivity and performance. We tackle this issue by replacing the oxide layer with conductive silver (Ag) using an ultrasonic_assisted galvanic replacement reaction. The Ag_coated nanoparticles form aggregated, porous microparticles that are mixed with styrene_isoprene_styrene (SIS) polymers, resulting in a digitally printable composite with superior electrical conductivity and electromechanical properties compared to conventional fillers. Adding more LM enhances these properties further. The composite achieves EMI shielding effectiveness (SE) exceeding 75 dB in the X_band frequency range, even at 200 per cent strain, meeting stringent military and medical standards. It is applicable in wireless communications and Bluetooth signal blocking and as a thermal interface material (TIM). Additionally, we highlight its recyclability using a biodegradable solvent, underscoring its eco_friendly potential. This composite represents a significant advancement in stretchable electronics and EMI shielding, with implications for wearable and bioelectronic applications.
title Replacing the Gallium Oxide Shell with Conductive Ag: Toward a Printable and Recyclable Composite for Highly Stretchable Electronics, Electromagnetic Shielding, and Thermal Interfaces
topic Systems and Control
url https://arxiv.org/abs/2501.17808