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Main Authors: Tuchinda, Nutth, Olson, Gregory B., Schuh, Christopher A.
Format: Preprint
Published: 2025
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Online Access:https://arxiv.org/abs/2502.01579
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_version_ 1866910811204616192
author Tuchinda, Nutth
Olson, Gregory B.
Schuh, Christopher A.
author_facet Tuchinda, Nutth
Olson, Gregory B.
Schuh, Christopher A.
contents Grain boundary segregation controls properties of polycrystalline materials such as their susceptibility to intergranular cracking. It is of interest to engineer alloy chemistry to enhance grain boundary cohesion to prevent intergranular failure. While there is collectively a large first-principles dataset for grain boundary embrittlement in multiple Al-based binary alloys, the methodologies used for the first principles calculations, as well as the analyzed fracture paths, are variable amongst studies. Here, we reevaluate and compute grain boundary segregation and embrittlement from all-electron first-principles for the Σ5[001](210) Al grain boundary. We explicitly evaluate multiple fracture paths, and provide a study case of the chemical trends of the preferred fracture paths across 69 binary Al alloys. The results suggest that neglecting certain low energy fracture paths can lead to errors of estimating embrittlement potency up to the order of 1 eV per solute atom, especially for multiple d-block transition metal solutes that are of engineering interest. The database calculated here also permits a comprehensive comparison between all-electron and pseudopotential methodologies. The effects of Hubbard U density functional theory on grain boundary segregation and embrittlement in Al(Sc) are found not to be significant in terms of the relative energetic calculations of grain boundaries and free surfaces (differences are of order 0.1 eV or less).
format Preprint
id arxiv_https___arxiv_org_abs_2502_01579
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Grain Boundary Segregation and Embrittlement of Aluminum Binary Alloys from First Principles
Tuchinda, Nutth
Olson, Gregory B.
Schuh, Christopher A.
Materials Science
Grain boundary segregation controls properties of polycrystalline materials such as their susceptibility to intergranular cracking. It is of interest to engineer alloy chemistry to enhance grain boundary cohesion to prevent intergranular failure. While there is collectively a large first-principles dataset for grain boundary embrittlement in multiple Al-based binary alloys, the methodologies used for the first principles calculations, as well as the analyzed fracture paths, are variable amongst studies. Here, we reevaluate and compute grain boundary segregation and embrittlement from all-electron first-principles for the Σ5[001](210) Al grain boundary. We explicitly evaluate multiple fracture paths, and provide a study case of the chemical trends of the preferred fracture paths across 69 binary Al alloys. The results suggest that neglecting certain low energy fracture paths can lead to errors of estimating embrittlement potency up to the order of 1 eV per solute atom, especially for multiple d-block transition metal solutes that are of engineering interest. The database calculated here also permits a comprehensive comparison between all-electron and pseudopotential methodologies. The effects of Hubbard U density functional theory on grain boundary segregation and embrittlement in Al(Sc) are found not to be significant in terms of the relative energetic calculations of grain boundaries and free surfaces (differences are of order 0.1 eV or less).
title Grain Boundary Segregation and Embrittlement of Aluminum Binary Alloys from First Principles
topic Materials Science
url https://arxiv.org/abs/2502.01579