Nano-size fragmentation of Tantalum in Copper composite using additive manufacturing

Fuente: arXiv
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Main Authors: Das, Rakesh, Dubey, Pawan Kumar, de Oliveira, Raphael Benjamim, Galvao, Douglas S., Manna, Indranil, Joshi, Sameehan S., Owuor, Peter Samora, Machado, Leonardo D., Katiyar, Nirmal Kumar, Chakraborty, Suman, Tiwary, Chandra Sekhar
Format: Preprint
Published: 2025
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author Das, Rakesh
Dubey, Pawan Kumar
de Oliveira, Raphael Benjamim
Galvao, Douglas S.
Manna, Indranil
Joshi, Sameehan S.
Owuor, Peter Samora
Machado, Leonardo D.
Katiyar, Nirmal Kumar
Chakraborty, Suman
Tiwary, Chandra Sekhar
author_facet Das, Rakesh
Dubey, Pawan Kumar
de Oliveira, Raphael Benjamim
Galvao, Douglas S.
Manna, Indranil
Joshi, Sameehan S.
Owuor, Peter Samora
Machado, Leonardo D.
Katiyar, Nirmal Kumar
Chakraborty, Suman
Tiwary, Chandra Sekhar
contents The biggest challenge in manufacturing an immiscible system is phase segregation and non-uniformity inside the composite matrix. Additive manufacturing has the potential to overcome these difficulties due to the high cooling rate achieved during the process. Here we have developed immiscible Copper-based composites reinforced with Tantalum, which were fabricated using the powder bed fusion melting (PBF-M) technique. The distinct advantage of utilizing Tantalum in this process resides in its high melting point, allowing it to remain in particle form within the composite and contribute to its mechanical and surface/wear properties. The PBF-M results in the in situ fragmentation of micron-size Tantalum particles into nanoparticle form through a surface roughening process during laser interaction, enhancing its mechanical and wear properties. The microstructural evolution of Cu-Ta composites is explained through multiscale numerical modeling. The enhanced yield strength and the dynamics of the Ta particles were corroborated by molecular dynamics simulations. The maximum yield strength is exhibited by Cu-5wt%Ta of 80 MPa. Addition of Ta also have significant improvement in wear properties of composites. The current results can be exploited to develop complex shape, high energy efficient copper-based composites.
format Preprint
id arxiv_https___arxiv_org_abs_2502_04373
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Nano-size fragmentation of Tantalum in Copper composite using additive manufacturing
Das, Rakesh
Dubey, Pawan Kumar
de Oliveira, Raphael Benjamim
Galvao, Douglas S.
Manna, Indranil
Joshi, Sameehan S.
Owuor, Peter Samora
Machado, Leonardo D.
Katiyar, Nirmal Kumar
Chakraborty, Suman
Tiwary, Chandra Sekhar
Materials Science
Applied Physics
The biggest challenge in manufacturing an immiscible system is phase segregation and non-uniformity inside the composite matrix. Additive manufacturing has the potential to overcome these difficulties due to the high cooling rate achieved during the process. Here we have developed immiscible Copper-based composites reinforced with Tantalum, which were fabricated using the powder bed fusion melting (PBF-M) technique. The distinct advantage of utilizing Tantalum in this process resides in its high melting point, allowing it to remain in particle form within the composite and contribute to its mechanical and surface/wear properties. The PBF-M results in the in situ fragmentation of micron-size Tantalum particles into nanoparticle form through a surface roughening process during laser interaction, enhancing its mechanical and wear properties. The microstructural evolution of Cu-Ta composites is explained through multiscale numerical modeling. The enhanced yield strength and the dynamics of the Ta particles were corroborated by molecular dynamics simulations. The maximum yield strength is exhibited by Cu-5wt%Ta of 80 MPa. Addition of Ta also have significant improvement in wear properties of composites. The current results can be exploited to develop complex shape, high energy efficient copper-based composites.
title Nano-size fragmentation of Tantalum in Copper composite using additive manufacturing
topic Materials Science
Applied Physics
url https://arxiv.org/abs/2502.04373