Accelerated Fatigue Strength Prediction via Additive Manufactured Functionally Graded Materials and High-Throughput Plasticity Quantification

Fuente: arXiv
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Autores principales: Bean, C., Calvat, M., Nie, Y., Black, R. L, Velisavljevic, N., Anjaria, D., Charpagne, M. A., Stinville, J. C.
Formato: Preprint
Publicado: 2025
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author Bean, C.
Calvat, M.
Nie, Y.
Black, R. L
Velisavljevic, N.
Anjaria, D.
Charpagne, M. A.
Stinville, J. C.
author_facet Bean, C.
Calvat, M.
Nie, Y.
Black, R. L
Velisavljevic, N.
Anjaria, D.
Charpagne, M. A.
Stinville, J. C.
contents Recent improvements in additive manufacturing and high-throughput material synthesis have enabled the discovery of novel metallic materials for extreme environments. However, high-fidelity testing of advanced mechanical properties such as fatigue strength, has often been the most time-consuming and resource-intensive step of material discovery, thereby slowing down the adoption of novel materials. This work presents a new method for rapid characterization of the fatigue properties of many compositions while only testing a single specimen. The approach utilizes high-resolution digital image correlation along with a computer vision model to extract the relationship between localized plastic deformation events and associated mechanical properties. The approach is initially validated on an additive manufactured 316L dataset, then applied to a functionally graded additive manufactured specimen with a composition gradient across the gauge length. This allows for the characterization of multiple compositions, orders of magnitude faster than traditional methods.
format Preprint
id arxiv_https___arxiv_org_abs_2502_13159
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Accelerated Fatigue Strength Prediction via Additive Manufactured Functionally Graded Materials and High-Throughput Plasticity Quantification
Bean, C.
Calvat, M.
Nie, Y.
Black, R. L
Velisavljevic, N.
Anjaria, D.
Charpagne, M. A.
Stinville, J. C.
Materials Science
Recent improvements in additive manufacturing and high-throughput material synthesis have enabled the discovery of novel metallic materials for extreme environments. However, high-fidelity testing of advanced mechanical properties such as fatigue strength, has often been the most time-consuming and resource-intensive step of material discovery, thereby slowing down the adoption of novel materials. This work presents a new method for rapid characterization of the fatigue properties of many compositions while only testing a single specimen. The approach utilizes high-resolution digital image correlation along with a computer vision model to extract the relationship between localized plastic deformation events and associated mechanical properties. The approach is initially validated on an additive manufactured 316L dataset, then applied to a functionally graded additive manufactured specimen with a composition gradient across the gauge length. This allows for the characterization of multiple compositions, orders of magnitude faster than traditional methods.
title Accelerated Fatigue Strength Prediction via Additive Manufactured Functionally Graded Materials and High-Throughput Plasticity Quantification
topic Materials Science
url https://arxiv.org/abs/2502.13159