PCB Renewal: Iterative Reuse of PCB Substrates for Sustainable Electronic Making

Fuente: arXiv
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Autores principales: Yan, Zeyu, Vartak, Advait, Li, Jiasheng, Zhang, Zining, Peng, Huaishu
Formato: Preprint
Publicado: 2025
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author Yan, Zeyu
Vartak, Advait
Li, Jiasheng
Zhang, Zining
Peng, Huaishu
author_facet Yan, Zeyu
Vartak, Advait
Li, Jiasheng
Zhang, Zining
Peng, Huaishu
contents PCB (printed circuit board) substrates are often single-use, leading to material waste in electronics making. We introduce PCB Renewal, a novel technique that "erases" and "reconfigures" PCB traces by selectively depositing conductive epoxy onto outdated areas, transforming isolated paths into conductive planes that support new traces. We present the PCB Renewal workflow, evaluate its electrical performance and mechanical durability, and model its sustainability impact, including material usage, cost, energy consumption, and time savings. We develop a software plug-in that guides epoxy deposition, generates updated PCB profiles, and calculates resource usage. To demonstrate PCB Renewal's effectiveness and versatility, we repurpose a single PCB across four design iterations spanning three projects: a camera roller, a WiFi radio, and an ESPboy game console. We also show how an outsourced double-layer PCB can be reconfigured, transforming it from an LED watch to an interactive cat toy. The paper concludes with limitations and future directions.
format Preprint
id arxiv_https___arxiv_org_abs_2502_13255
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle PCB Renewal: Iterative Reuse of PCB Substrates for Sustainable Electronic Making
Yan, Zeyu
Vartak, Advait
Li, Jiasheng
Zhang, Zining
Peng, Huaishu
Human-Computer Interaction
Computers and Society
Robotics
PCB (printed circuit board) substrates are often single-use, leading to material waste in electronics making. We introduce PCB Renewal, a novel technique that "erases" and "reconfigures" PCB traces by selectively depositing conductive epoxy onto outdated areas, transforming isolated paths into conductive planes that support new traces. We present the PCB Renewal workflow, evaluate its electrical performance and mechanical durability, and model its sustainability impact, including material usage, cost, energy consumption, and time savings. We develop a software plug-in that guides epoxy deposition, generates updated PCB profiles, and calculates resource usage. To demonstrate PCB Renewal's effectiveness and versatility, we repurpose a single PCB across four design iterations spanning three projects: a camera roller, a WiFi radio, and an ESPboy game console. We also show how an outsourced double-layer PCB can be reconfigured, transforming it from an LED watch to an interactive cat toy. The paper concludes with limitations and future directions.
title PCB Renewal: Iterative Reuse of PCB Substrates for Sustainable Electronic Making
topic Human-Computer Interaction
Computers and Society
Robotics
url https://arxiv.org/abs/2502.13255