The link between Microstructural Heterogeneity, Diffusivity, and Hydrogen Embrittlement

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Main Authors: Long, Daniel J, Tarleton, Edmund, Cocks, Alan CF, Hofmann, Felix
Format: Preprint
Published: 2025
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author Long, Daniel J
Tarleton, Edmund
Cocks, Alan CF
Hofmann, Felix
author_facet Long, Daniel J
Tarleton, Edmund
Cocks, Alan CF
Hofmann, Felix
contents Green hydrogen is likely to play a major role in decarbonising the aviation industry. It is crucial to understand the effects of microstructure on hydrogen redistribution, which may be implicated in the embrittlement of candidate fuel system metals. We have developed a stochastic multiscale finite element modelling framework that integrates micromechanical and hydrogen transport models, such that the dominant microstructural effects can be efficiently accounted for at millimetre length scales. Our results show that microstructure has a significant effect on hydrogen localisation in elastically anisotropic materials, which exhibit an interesting interplay between microstructure and millimetre-scale hydrogen redistribution at various loading rates. Considering 316L stainless steel and nickel, a direct comparison of model predictions against experimental hydrogen embrittlement data reveals that the reported sensitivity to loading rate is strongly linked with rate-dependent grain scale diffusion. These findings highlight the need to incorporate microstructural characteristics in the design of hydrogen resistant materials.
format Preprint
id arxiv_https___arxiv_org_abs_2502_13793
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle The link between Microstructural Heterogeneity, Diffusivity, and Hydrogen Embrittlement
Long, Daniel J
Tarleton, Edmund
Cocks, Alan CF
Hofmann, Felix
Materials Science
Green hydrogen is likely to play a major role in decarbonising the aviation industry. It is crucial to understand the effects of microstructure on hydrogen redistribution, which may be implicated in the embrittlement of candidate fuel system metals. We have developed a stochastic multiscale finite element modelling framework that integrates micromechanical and hydrogen transport models, such that the dominant microstructural effects can be efficiently accounted for at millimetre length scales. Our results show that microstructure has a significant effect on hydrogen localisation in elastically anisotropic materials, which exhibit an interesting interplay between microstructure and millimetre-scale hydrogen redistribution at various loading rates. Considering 316L stainless steel and nickel, a direct comparison of model predictions against experimental hydrogen embrittlement data reveals that the reported sensitivity to loading rate is strongly linked with rate-dependent grain scale diffusion. These findings highlight the need to incorporate microstructural characteristics in the design of hydrogen resistant materials.
title The link between Microstructural Heterogeneity, Diffusivity, and Hydrogen Embrittlement
topic Materials Science
url https://arxiv.org/abs/2502.13793