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Auteurs principaux: Cha, Lukas, Groß, Sonja, Mao, Shuai, Braun, Tim, Haddadin, Sami, He, Liang
Format: Preprint
Publié: 2025
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Accès en ligne:https://arxiv.org/abs/2502.18363
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author Cha, Lukas
Groß, Sonja
Mao, Shuai
Braun, Tim
Haddadin, Sami
He, Liang
author_facet Cha, Lukas
Groß, Sonja
Mao, Shuai
Braun, Tim
Haddadin, Sami
He, Liang
contents As robotics advances toward integrating soft structures, anthropomorphic shapes, and complex tasks, soft and highly stretchable mechanotransducers are becoming essential. To reliably measure tactile and proprioceptive data while ensuring shape conformability, stretchability, and adaptability, researchers have explored diverse transduction principles alongside scalable and versatile manufacturing techniques. Nonetheless, many current methods for stretchable sensors are designed to produce a single sensor configuration, thereby limiting design flexibility. Here, we present an accessible, flexible, printing-based fabrication approach for customizable, stretchable sensors. Our method employs a custom-built printhead integrated with a commercial 3D printer to enable direct ink writing (DIW) of conductive ink onto cured silicone substrates. A layer-wise fabrication process, facilitated by stackable trays, allows for the deposition of multiple liquid conductive ink layers within a silicone matrix. To demonstrate the method's capacity for high design flexibility, we fabricate and evaluate both capacitive and resistive strain sensor morphologies. Experimental characterization showed that the capacitive strain sensor possesses high linearity (R^2 = 0.99), high sensitivity near the 1.0 theoretical limit (GF = 0.95), minimal hysteresis (DH = 1.36%), and large stretchability (550%), comparable to state-of-the-art stretchable strain sensors reported in the literature.
format Preprint
id arxiv_https___arxiv_org_abs_2502_18363
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Stretchable Capacitive and Resistive Strain Sensors: Accessible Manufacturing Using Direct Ink Writing
Cha, Lukas
Groß, Sonja
Mao, Shuai
Braun, Tim
Haddadin, Sami
He, Liang
Robotics
As robotics advances toward integrating soft structures, anthropomorphic shapes, and complex tasks, soft and highly stretchable mechanotransducers are becoming essential. To reliably measure tactile and proprioceptive data while ensuring shape conformability, stretchability, and adaptability, researchers have explored diverse transduction principles alongside scalable and versatile manufacturing techniques. Nonetheless, many current methods for stretchable sensors are designed to produce a single sensor configuration, thereby limiting design flexibility. Here, we present an accessible, flexible, printing-based fabrication approach for customizable, stretchable sensors. Our method employs a custom-built printhead integrated with a commercial 3D printer to enable direct ink writing (DIW) of conductive ink onto cured silicone substrates. A layer-wise fabrication process, facilitated by stackable trays, allows for the deposition of multiple liquid conductive ink layers within a silicone matrix. To demonstrate the method's capacity for high design flexibility, we fabricate and evaluate both capacitive and resistive strain sensor morphologies. Experimental characterization showed that the capacitive strain sensor possesses high linearity (R^2 = 0.99), high sensitivity near the 1.0 theoretical limit (GF = 0.95), minimal hysteresis (DH = 1.36%), and large stretchability (550%), comparable to state-of-the-art stretchable strain sensors reported in the literature.
title Stretchable Capacitive and Resistive Strain Sensors: Accessible Manufacturing Using Direct Ink Writing
topic Robotics
url https://arxiv.org/abs/2502.18363