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Main Authors: Xu, Yulun, Ge, Lanzhou, Nan, Wenguang
Format: Preprint
Published: 2025
Subjects:
Online Access:https://arxiv.org/abs/2502.18899
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author Xu, Yulun
Ge, Lanzhou
Nan, Wenguang
author_facet Xu, Yulun
Ge, Lanzhou
Nan, Wenguang
contents The spreading behaviour of cohesive sand powder is modelled by Discrete Element Method, and the spreadability and the mechanical jamming are focused. The empty patches and total particle volume of the spread layer are examined, followed by the analysis of the geometry force and jamming structure. The results show that several empty patches with different size and shapes could be observed within the spread layer along the spreading direction even when the gap height increases to 3.0D90. Large particles are more difficult to be spread onto the base due to jamming, although their size is smaller than the gap height. Size segregation of particles occurs before particles entering the gap between the blade and base. There are almost no particles on the smooth base when the gap height is small, due to the full-slip flow of particles. The difference of the spread layer and spreadability between the cases with rough and smooth base is reduced by the increase of the gap height. An interesting correlation between jamming effect and local defects (empty spaces) in the powder layer is identified. The resistance to particle rolling is important for the mechanical jamming reported in this work. The jammed particles with a larger size ratio tend to be more stable.
format Preprint
id arxiv_https___arxiv_org_abs_2502_18899
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Investigation on the Spreading Behaviour of Sand Powder Used in Binder Jet 3D Printing
Xu, Yulun
Ge, Lanzhou
Nan, Wenguang
Fluid Dynamics
The spreading behaviour of cohesive sand powder is modelled by Discrete Element Method, and the spreadability and the mechanical jamming are focused. The empty patches and total particle volume of the spread layer are examined, followed by the analysis of the geometry force and jamming structure. The results show that several empty patches with different size and shapes could be observed within the spread layer along the spreading direction even when the gap height increases to 3.0D90. Large particles are more difficult to be spread onto the base due to jamming, although their size is smaller than the gap height. Size segregation of particles occurs before particles entering the gap between the blade and base. There are almost no particles on the smooth base when the gap height is small, due to the full-slip flow of particles. The difference of the spread layer and spreadability between the cases with rough and smooth base is reduced by the increase of the gap height. An interesting correlation between jamming effect and local defects (empty spaces) in the powder layer is identified. The resistance to particle rolling is important for the mechanical jamming reported in this work. The jammed particles with a larger size ratio tend to be more stable.
title Investigation on the Spreading Behaviour of Sand Powder Used in Binder Jet 3D Printing
topic Fluid Dynamics
url https://arxiv.org/abs/2502.18899