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Main Authors: Ajith, Abhiroop, Narayanan, Gokul, Zornow, Jonathan, Calle, Carlos, Lugo, Auralis Herrero, Rincon, Jose Luis Susa, Wen, Chengtao, Solowjow, Eugen
Format: Preprint
Published: 2025
Subjects:
Online Access:https://arxiv.org/abs/2503.00249
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author Ajith, Abhiroop
Narayanan, Gokul
Zornow, Jonathan
Calle, Carlos
Lugo, Auralis Herrero
Rincon, Jose Luis Susa
Wen, Chengtao
Solowjow, Eugen
author_facet Ajith, Abhiroop
Narayanan, Gokul
Zornow, Jonathan
Calle, Carlos
Lugo, Auralis Herrero
Rincon, Jose Luis Susa
Wen, Chengtao
Solowjow, Eugen
contents Sewing garments using robots has consistently posed a research challenge due to the inherent complexities in fabric manipulation. In this paper, we introduce an intelligent robotic automation system designed to address this issue. By employing a patented technique that temporarily stiffens garments, we eliminate the traditional necessity for fabric modeling. Our methodological approach is rooted in a meticulously designed three-stage pipeline: first, an accurate pose estimation of the cut fabric pieces; second, a procedure to temporarily join fabric pieces; and third, a closed-loop visual servoing technique for the sewing process. Demonstrating versatility across various fabric types, our approach has been successfully validated in practical settings, notably with cotton material at the Bluewater Defense production line and denim material at Levi's research facility. The techniques described in this paper integrate robotic mechanisms with traditional sewing machines, devising a real-time sewing algorithm, and providing hands-on validation through a collaborative robot setup.
format Preprint
id arxiv_https___arxiv_org_abs_2503_00249
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Robotic Automation in Apparel Manufacturing: A Novel Approach to Fabric Handling and Sewing
Ajith, Abhiroop
Narayanan, Gokul
Zornow, Jonathan
Calle, Carlos
Lugo, Auralis Herrero
Rincon, Jose Luis Susa
Wen, Chengtao
Solowjow, Eugen
Robotics
Sewing garments using robots has consistently posed a research challenge due to the inherent complexities in fabric manipulation. In this paper, we introduce an intelligent robotic automation system designed to address this issue. By employing a patented technique that temporarily stiffens garments, we eliminate the traditional necessity for fabric modeling. Our methodological approach is rooted in a meticulously designed three-stage pipeline: first, an accurate pose estimation of the cut fabric pieces; second, a procedure to temporarily join fabric pieces; and third, a closed-loop visual servoing technique for the sewing process. Demonstrating versatility across various fabric types, our approach has been successfully validated in practical settings, notably with cotton material at the Bluewater Defense production line and denim material at Levi's research facility. The techniques described in this paper integrate robotic mechanisms with traditional sewing machines, devising a real-time sewing algorithm, and providing hands-on validation through a collaborative robot setup.
title Robotic Automation in Apparel Manufacturing: A Novel Approach to Fabric Handling and Sewing
topic Robotics
url https://arxiv.org/abs/2503.00249