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Main Authors: Hong, Jisoo, Hong, Yongmin, Baek, Jung-Woo, Kang, Sung-Woo
Format: Preprint
Published: 2025
Subjects:
Online Access:https://arxiv.org/abs/2503.02338
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author Hong, Jisoo
Hong, Yongmin
Baek, Jung-Woo
Kang, Sung-Woo
author_facet Hong, Jisoo
Hong, Yongmin
Baek, Jung-Woo
Kang, Sung-Woo
contents The injection molding process is a traditional technique for making products in various industries such as electronics and automobiles via solidifying liquid resin into certain molds. Although the process is not related to creating the main part of engines or semiconductors, this manufacturing methodology sets the final form of the products. Re-cently, research has continued to reduce the defect rate of the injection molding process. This study proposes an optimal injection molding process control system to reduce the defect rate of injection molding products with XAI (eXplainable Artificial Intelligence) ap-proaches. Boosting algorithms (XGBoost and LightGBM) are used as tree-based classifiers for predicting whether each product is normal or defective. The main features to control the process for improving the product are extracted by SHapley Additive exPlanations, while the individual conditional expectation analyzes the optimal control range of these extracted features. To validate the methodology presented in this work, the actual injection molding AI manufacturing dataset provided by KAMP (Korea AI Manufacturing Platform) is employed for the case study. The results reveal that the defect rate decreases from 1.00% (Original defect rate) to 0.21% with XGBoost and 0.13% with LightGBM, respectively.
format Preprint
id arxiv_https___arxiv_org_abs_2503_02338
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Enhancing the Product Quality of the Injection Process Using eXplainable Artificial Intelligence
Hong, Jisoo
Hong, Yongmin
Baek, Jung-Woo
Kang, Sung-Woo
Artificial Intelligence
The injection molding process is a traditional technique for making products in various industries such as electronics and automobiles via solidifying liquid resin into certain molds. Although the process is not related to creating the main part of engines or semiconductors, this manufacturing methodology sets the final form of the products. Re-cently, research has continued to reduce the defect rate of the injection molding process. This study proposes an optimal injection molding process control system to reduce the defect rate of injection molding products with XAI (eXplainable Artificial Intelligence) ap-proaches. Boosting algorithms (XGBoost and LightGBM) are used as tree-based classifiers for predicting whether each product is normal or defective. The main features to control the process for improving the product are extracted by SHapley Additive exPlanations, while the individual conditional expectation analyzes the optimal control range of these extracted features. To validate the methodology presented in this work, the actual injection molding AI manufacturing dataset provided by KAMP (Korea AI Manufacturing Platform) is employed for the case study. The results reveal that the defect rate decreases from 1.00% (Original defect rate) to 0.21% with XGBoost and 0.13% with LightGBM, respectively.
title Enhancing the Product Quality of the Injection Process Using eXplainable Artificial Intelligence
topic Artificial Intelligence
url https://arxiv.org/abs/2503.02338