Surface Orientation-dependent Corrosion Behavior of NiCr Alloys in Molten FLiNaK Salt

Fuente: arXiv
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Autores principales: Arkoub, Hamdy, Flynn, Daniel, van Duin, Adri C. T., Jin, Miaomiao
Formato: Preprint
Publicado: 2025
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author Arkoub, Hamdy
Flynn, Daniel
van Duin, Adri C. T.
Jin, Miaomiao
author_facet Arkoub, Hamdy
Flynn, Daniel
van Duin, Adri C. T.
Jin, Miaomiao
contents The corrosion behavior of NiCr alloys in molten FLiNaK salt is governed by complex Cr-F chemical interactions, necessitating a fundamental understanding for enhancing alloy performance in harsh environments. However, significant gaps remain in our understanding of the dynamic atomic-scale processes driving the progression of molten salt corrosion. This study employs reactive force field-based molecular dynamics simulations to unravel the influence of crystallographic orientation, temperature, and external electric fields on corrosion kinetics. The (100), (110), and (111) orientations of Ni$\mathrm{_{0.75}}$Cr$\mathrm{_{0.25}}$ alloys are evaluated at temperatures from 600 to 800°C, with and without electric fields. Results reveal that Cr dissolution and near-surface diffusion drive pitting-like surface morphology evolution. The (110) surface shows the highest corrosion susceptibility, while the (100) and (111) surfaces exhibit greater resistance, with (111) being the most stable. The corrosion activation energy, derived from the Arrhenius relation, ranges from 0.27 eV to 0.41 eV, aligning well with limited experimental data yet significantly lower than bulk diffusion barriers. This finding indicates that corrosion progression is primarily a kinetically controlled near-surface process, rather than being limited by bulk diffusion as suggested in previous understanding. Additionally, electric fields perpendicular to the interface are found to asymmetrically modulate corrosion dynamics, where a positive field (+0.10 V/Å) promotes Cr dissolution. In comparison, a negative field (-0.10 V/Å) largely suppresses corrosion, which can be effectively used to mitigate corrosion. These findings, along with atomistic details into the corrosion mechanisms, offer strategic perspectives for designing corrosion-resistant materials in advanced high-temperature molten salt applications.
format Preprint
id arxiv_https___arxiv_org_abs_2503_06388
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Surface Orientation-dependent Corrosion Behavior of NiCr Alloys in Molten FLiNaK Salt
Arkoub, Hamdy
Flynn, Daniel
van Duin, Adri C. T.
Jin, Miaomiao
Materials Science
The corrosion behavior of NiCr alloys in molten FLiNaK salt is governed by complex Cr-F chemical interactions, necessitating a fundamental understanding for enhancing alloy performance in harsh environments. However, significant gaps remain in our understanding of the dynamic atomic-scale processes driving the progression of molten salt corrosion. This study employs reactive force field-based molecular dynamics simulations to unravel the influence of crystallographic orientation, temperature, and external electric fields on corrosion kinetics. The (100), (110), and (111) orientations of Ni$\mathrm{_{0.75}}$Cr$\mathrm{_{0.25}}$ alloys are evaluated at temperatures from 600 to 800°C, with and without electric fields. Results reveal that Cr dissolution and near-surface diffusion drive pitting-like surface morphology evolution. The (110) surface shows the highest corrosion susceptibility, while the (100) and (111) surfaces exhibit greater resistance, with (111) being the most stable. The corrosion activation energy, derived from the Arrhenius relation, ranges from 0.27 eV to 0.41 eV, aligning well with limited experimental data yet significantly lower than bulk diffusion barriers. This finding indicates that corrosion progression is primarily a kinetically controlled near-surface process, rather than being limited by bulk diffusion as suggested in previous understanding. Additionally, electric fields perpendicular to the interface are found to asymmetrically modulate corrosion dynamics, where a positive field (+0.10 V/Å) promotes Cr dissolution. In comparison, a negative field (-0.10 V/Å) largely suppresses corrosion, which can be effectively used to mitigate corrosion. These findings, along with atomistic details into the corrosion mechanisms, offer strategic perspectives for designing corrosion-resistant materials in advanced high-temperature molten salt applications.
title Surface Orientation-dependent Corrosion Behavior of NiCr Alloys in Molten FLiNaK Salt
topic Materials Science
url https://arxiv.org/abs/2503.06388