Direct numerical simulation of nucleate boiling with a resolved microlayer and conjugate heat transfer

Fuente: arXiv
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Main Authors: Long, Tian, Pan, Jieyun, Cipriano, Edoardo, Bucci, Matteo, Zaleski, Stéphane
Format: Preprint
Published: 2025
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_version_ 1866912632875778048
author Long, Tian
Pan, Jieyun
Cipriano, Edoardo
Bucci, Matteo
Zaleski, Stéphane
author_facet Long, Tian
Pan, Jieyun
Cipriano, Edoardo
Bucci, Matteo
Zaleski, Stéphane
contents In this paper, a phase-change model based on a geometric Volume-of-Fluid (VOF) framework is extended to simulate nucleate boiling with a resolved microlayer and conjugate heat transfer. Heat conduction in both the fluid and solid domains is simultaneously solved, with Interfacial Heat-Transfer Resistance (IHTR) imposed. The present model is implemented in the open-source software Basilisk with adaptive mesh refinement (AMR), which significantly improves computational efficiency. However, the approximate projection method required for AMR introduces strong oscillations within the microlayer due to intense heat and mass transfer. This issue is addressed using a ghost fluid method, allowing nucleate boiling experiments to be successfully replicated. Compared to previous literature studies, the computational cost is reduced by three orders of magnitude. The influence of contact angle is further investigated, revealing consistent thermodynamic effects across different contact angles. Finally, a complete bubble cycle from nucleation to detachment is simulated, which, to our knowledge, has not been reported in the open literature. Reasonable agreement with experimental data is achieved, enabling key factors affecting nucleate boiling simulations in the microlayer regime to be identified, which were previously obscured by limited simulation time.
format Preprint
id arxiv_https___arxiv_org_abs_2503_12171
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Direct numerical simulation of nucleate boiling with a resolved microlayer and conjugate heat transfer
Long, Tian
Pan, Jieyun
Cipriano, Edoardo
Bucci, Matteo
Zaleski, Stéphane
Fluid Dynamics
In this paper, a phase-change model based on a geometric Volume-of-Fluid (VOF) framework is extended to simulate nucleate boiling with a resolved microlayer and conjugate heat transfer. Heat conduction in both the fluid and solid domains is simultaneously solved, with Interfacial Heat-Transfer Resistance (IHTR) imposed. The present model is implemented in the open-source software Basilisk with adaptive mesh refinement (AMR), which significantly improves computational efficiency. However, the approximate projection method required for AMR introduces strong oscillations within the microlayer due to intense heat and mass transfer. This issue is addressed using a ghost fluid method, allowing nucleate boiling experiments to be successfully replicated. Compared to previous literature studies, the computational cost is reduced by three orders of magnitude. The influence of contact angle is further investigated, revealing consistent thermodynamic effects across different contact angles. Finally, a complete bubble cycle from nucleation to detachment is simulated, which, to our knowledge, has not been reported in the open literature. Reasonable agreement with experimental data is achieved, enabling key factors affecting nucleate boiling simulations in the microlayer regime to be identified, which were previously obscured by limited simulation time.
title Direct numerical simulation of nucleate boiling with a resolved microlayer and conjugate heat transfer
topic Fluid Dynamics
url https://arxiv.org/abs/2503.12171