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Main Authors: Ghildiyal, Pankaj, Wagner, Brandon, Chen, Jianjun, Nguyen, Tu, Belamkar, Aishwarya, Guo, Juchen, Mangolini, Lorenzo
Format: Preprint
Published: 2025
Subjects:
Online Access:https://arxiv.org/abs/2504.14851
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author Ghildiyal, Pankaj
Wagner, Brandon
Chen, Jianjun
Nguyen, Tu
Belamkar, Aishwarya
Guo, Juchen
Mangolini, Lorenzo
author_facet Ghildiyal, Pankaj
Wagner, Brandon
Chen, Jianjun
Nguyen, Tu
Belamkar, Aishwarya
Guo, Juchen
Mangolini, Lorenzo
contents Silicon anodes offer high energy densities for next-generation lithium-ion batteries; however, their application is limited by severe volume expansion during cycling. Making silicon porous or nanostructured mitigates this expansion but often increases lithium inventory losses due to the inherent high surface area of nanomaterials. This study introduces a simple bottom-up process that overcomes this limitation. The approach relies on small silicon particles (<10 nm) produced using an efficient low-temperature plasma approach. These small building blocks are assembled into micron-scale superstructures characterized by uniformly dispersed sub-10 nm pores. This structure addresses both volume expansion and lithium-inventory issues while achieving tap densities exceeding those of commercial graphite (~1.2 g/cm3), all while maintaining good processability. The resulting silicon-dominant anodes achieve remarkable stability in full pouch cells with NMC811 and LFP cathodes, retaining ~80% capacity for more than 400 cycles without pre-lithiation, graphite blending, or pre-cycling.
format Preprint
id arxiv_https___arxiv_org_abs_2504_14851
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Highly Stable Silicon Anodes Enabled by Sub-10 nm Pores and Particles
Ghildiyal, Pankaj
Wagner, Brandon
Chen, Jianjun
Nguyen, Tu
Belamkar, Aishwarya
Guo, Juchen
Mangolini, Lorenzo
Materials Science
Silicon anodes offer high energy densities for next-generation lithium-ion batteries; however, their application is limited by severe volume expansion during cycling. Making silicon porous or nanostructured mitigates this expansion but often increases lithium inventory losses due to the inherent high surface area of nanomaterials. This study introduces a simple bottom-up process that overcomes this limitation. The approach relies on small silicon particles (<10 nm) produced using an efficient low-temperature plasma approach. These small building blocks are assembled into micron-scale superstructures characterized by uniformly dispersed sub-10 nm pores. This structure addresses both volume expansion and lithium-inventory issues while achieving tap densities exceeding those of commercial graphite (~1.2 g/cm3), all while maintaining good processability. The resulting silicon-dominant anodes achieve remarkable stability in full pouch cells with NMC811 and LFP cathodes, retaining ~80% capacity for more than 400 cycles without pre-lithiation, graphite blending, or pre-cycling.
title Highly Stable Silicon Anodes Enabled by Sub-10 nm Pores and Particles
topic Materials Science
url https://arxiv.org/abs/2504.14851