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Bibliographic Details
Main Authors: Subramani, Tamilselvan, Bartscher, Sebastian
Format: Preprint
Published: 2025
Subjects:
Online Access:https://arxiv.org/abs/2505.06849
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_version_ 1866915282751062016
author Subramani, Tamilselvan
Bartscher, Sebastian
author_facet Subramani, Tamilselvan
Bartscher, Sebastian
contents Digital twins enable real-time simulation and prediction in engineering systems. This paper presents a novel framework for predictive digital twins of a headlamp heatsink, integrating physics-based reduced-order models (ROMs) from computational fluid dynamics (CFD) with supervised machine learning. A component-based ROM library, derived via proper orthogonal decomposition (POD), captures thermal dynamics efficiently. Machine learning models, including Decision Trees, k-Nearest Neighbors, Support Vector Regression (SVR), and Neural Networks, predict optimal ROM configurations, enabling rapid digital twin updates. The Neural Network achieves a mean absolute error (MAE) of 54.240, outperforming other models. Quantitative comparisons of predicted and original values demonstrate high accuracy. This scalable, interpretable framework advances thermal management in automotive systems, supporting robust design and predictive maintenance.
format Preprint
id arxiv_https___arxiv_org_abs_2505_06849
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Predictive Digital Twins for Thermal Management Using Machine Learning and Reduced-Order Models
Subramani, Tamilselvan
Bartscher, Sebastian
Machine Learning
68T07, 65M99, 80A23
I.2.6; G.1.8; J.2
Digital twins enable real-time simulation and prediction in engineering systems. This paper presents a novel framework for predictive digital twins of a headlamp heatsink, integrating physics-based reduced-order models (ROMs) from computational fluid dynamics (CFD) with supervised machine learning. A component-based ROM library, derived via proper orthogonal decomposition (POD), captures thermal dynamics efficiently. Machine learning models, including Decision Trees, k-Nearest Neighbors, Support Vector Regression (SVR), and Neural Networks, predict optimal ROM configurations, enabling rapid digital twin updates. The Neural Network achieves a mean absolute error (MAE) of 54.240, outperforming other models. Quantitative comparisons of predicted and original values demonstrate high accuracy. This scalable, interpretable framework advances thermal management in automotive systems, supporting robust design and predictive maintenance.
title Predictive Digital Twins for Thermal Management Using Machine Learning and Reduced-Order Models
topic Machine Learning
68T07, 65M99, 80A23
I.2.6; G.1.8; J.2
url https://arxiv.org/abs/2505.06849