AutoChemSchematic AI: Agentic Physics-Aware Automation for Chemical Manufacturing Scale-Up

Fuente: arXiv
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Autores principales: Srinivas, Sakhinana Sagar, Gupta, Shivam, Runkana, Venkataramana
Formato: Preprint
Publicado: 2025
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author Srinivas, Sakhinana Sagar
Gupta, Shivam
Runkana, Venkataramana
author_facet Srinivas, Sakhinana Sagar
Gupta, Shivam
Runkana, Venkataramana
contents Recent advances in generative AI have accelerated the discovery of novel chemicals and materials. However, scaling these discoveries to industrial production remains a major bottleneck due to the synthesis gap -- the need to develop entirely new manufacturing processes. This challenge requires detailed engineering blueprints: PFDs for equipment layouts and material/energy flows, and PIDs for process plant operations. Current AI systems cannot yet reliably generate these critical engineering schematics, creating a fundamental obstacle to manufacturing scale-up of novel discoveries. We present a closed-loop, physics-aware framework for automated generation of industrially viable PFDs and PIDs. The framework integrates three key components: (1) domain-specialized small language models (SLMs) trained for auto-generation of PFDs and PIDs, (2) a hierarchical knowledge graph containing process flow and instrumentation descriptions for 1,020+ chemicals for Graph Retrieval-Augmented Generation (GRAG), and (3) an open-source chemical process simulator for modeling, simulation, optimization, and analysis of novel chemical processes. The SLMs are trained through a multi-stage pipeline on synthetic datasets, with process simulator-in-the-loop validation ensuring feasibility. To enhance computational efficiency, the framework implements structural pruning (width and depth) guided by importance heuristics to reduce language model size while preserving accuracy, followed by advanced inference optimizations including FlashAttention, Lookahead Decoding, PagedAttention with KV-cache quantization, and Test-Time Inference Scaling. Experimental results demonstrate that our framework generates simulator-validated process descriptions with high fidelity.
format Preprint
id arxiv_https___arxiv_org_abs_2505_24584
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle AutoChemSchematic AI: Agentic Physics-Aware Automation for Chemical Manufacturing Scale-Up
Srinivas, Sakhinana Sagar
Gupta, Shivam
Runkana, Venkataramana
Machine Learning
Artificial Intelligence
Information Retrieval
Recent advances in generative AI have accelerated the discovery of novel chemicals and materials. However, scaling these discoveries to industrial production remains a major bottleneck due to the synthesis gap -- the need to develop entirely new manufacturing processes. This challenge requires detailed engineering blueprints: PFDs for equipment layouts and material/energy flows, and PIDs for process plant operations. Current AI systems cannot yet reliably generate these critical engineering schematics, creating a fundamental obstacle to manufacturing scale-up of novel discoveries. We present a closed-loop, physics-aware framework for automated generation of industrially viable PFDs and PIDs. The framework integrates three key components: (1) domain-specialized small language models (SLMs) trained for auto-generation of PFDs and PIDs, (2) a hierarchical knowledge graph containing process flow and instrumentation descriptions for 1,020+ chemicals for Graph Retrieval-Augmented Generation (GRAG), and (3) an open-source chemical process simulator for modeling, simulation, optimization, and analysis of novel chemical processes. The SLMs are trained through a multi-stage pipeline on synthetic datasets, with process simulator-in-the-loop validation ensuring feasibility. To enhance computational efficiency, the framework implements structural pruning (width and depth) guided by importance heuristics to reduce language model size while preserving accuracy, followed by advanced inference optimizations including FlashAttention, Lookahead Decoding, PagedAttention with KV-cache quantization, and Test-Time Inference Scaling. Experimental results demonstrate that our framework generates simulator-validated process descriptions with high fidelity.
title AutoChemSchematic AI: Agentic Physics-Aware Automation for Chemical Manufacturing Scale-Up
topic Machine Learning
Artificial Intelligence
Information Retrieval
url https://arxiv.org/abs/2505.24584