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Bibliographic Details
Main Authors: Zhang, Chenguang, Recatala-Gomez, Jose, Aabdin, Zainul, Jiang, Yi, Jiang, Luyang, Tan, Sze Yu, Liu, Hong, Qian, Yuting, Lee, Coryl Jing Jun, Hachmioune, Sabrine, Taneja, Vaishali, Sng, Anqi, Kumar, Pawan, Dai, Haiwen, Lin, Zhiqian, Tjiu, Weng Weei, Wei, Fengxia, She, Qianhong, Repaka, D. V. Maheswar, Scanlon, David, Biswas, Kanishka, Koh, Yee Kan, Hippalgaonkar, Kedar
Format: Preprint
Published: 2025
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Online Access:https://arxiv.org/abs/2506.04447
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Table of Contents:
  • High-throughput synthesis of bulk inorganic materials is crucial for accelerating functional materials discovery but is hindered by slow, energy-intensive solid-state methods. We introduce Direct Joule-Heated Synthesis (DJS), a rapid, single-step and scalable solid-state synthesis technique achieving a $10^5$-fold speedup and 20,000x energy efficiency improvement over conventional synthesis. DJS enables the synthesis of dense, bulk chalcogenides ($\mathrm{Bi_{0.5}Sb_{1.5}Te_3}$, $\mathrm{AgSbTe_2}$), achieving a zT of 2.3 at 573 K in optimally Cd/Se co-doped $\mathrm{AgSbTe_2}$, one of the highest for polycrystalline materials at this temperature. DJS enables optimal co-doping and rapid, non-equilibrium solidification, producing lamellar microstructures, interfacial regions, and cation-ordered nanodomains that scatter all-scale phonons, achieving ultralow lattice thermal conductivity (~0.2 $W m^{-1} K^{-1}$ at 573 K). DJS establishes a new benchmark for scalable and fast synthesis, accelerating functional material discovery.