Continuous Wavelet Transform and Siamese Network-Based Anomaly Detection in Multi-variate Semiconductor Process Time Series

Fuente: arXiv
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Main Authors: Dey, Bappaditya, Sorensen, Daniel, Hwang, Minjin, Halder, Sandip
Format: Preprint
Published: 2025
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author Dey, Bappaditya
Sorensen, Daniel
Hwang, Minjin
Halder, Sandip
author_facet Dey, Bappaditya
Sorensen, Daniel
Hwang, Minjin
Halder, Sandip
contents Semiconductor manufacturing is an extremely complex process, characterized by thousands of interdependent parameters collected across diverse tools and process steps. Multi-variate time-series (MTS) analysis has emerged as a critical methodology for enabling real-time monitoring, fault detection, and predictive maintenance in such environments. However, anomaly prediction in semiconductor fabrication presents several critical challenges, including high data dimensionality, severe class imbalance due to the rarity of true faults, noisy and missing measurements, and non-stationary behavior of production systems. Furthermore, the complex interdependencies between variables and the delayed emergence of faults across downstream stages complicate both anomaly detection and root-cause-analysis. This paper presents a novel and generic approach for anomaly detection in MTS data using machine learning. The proposed methodology consists of three main steps: a) converting MTS data into image-based representations using the Continuous Wavelet Transform, b) developing a multi-class image classifier by fine-tuning a pretrained VGG-16 architecture on custom CWT image datasets, and c) constructing a Siamese network composed of two identical sub-networks, each utilizing the fine-tuned VGG-16 as a backbone. The network takes pairs of CWT images as input -one serving as a reference or anchor (representing a known-good signal), and the other as a query (representing an unknown signal). The model then compares the embeddings of both inputs to determine whether they belong to the same class at a given time step. Our approach demonstrates high accuracy in identifying anomalies on a real FAB process time-series dataset, offering a promising solution for offline anomaly detection in process and tool trace data. Moreover, the approach is flexible and can be applied in both supervised and semi-supervised settings.
format Preprint
id arxiv_https___arxiv_org_abs_2507_01999
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Continuous Wavelet Transform and Siamese Network-Based Anomaly Detection in Multi-variate Semiconductor Process Time Series
Dey, Bappaditya
Sorensen, Daniel
Hwang, Minjin
Halder, Sandip
Machine Learning
I.2.0; J.6
Semiconductor manufacturing is an extremely complex process, characterized by thousands of interdependent parameters collected across diverse tools and process steps. Multi-variate time-series (MTS) analysis has emerged as a critical methodology for enabling real-time monitoring, fault detection, and predictive maintenance in such environments. However, anomaly prediction in semiconductor fabrication presents several critical challenges, including high data dimensionality, severe class imbalance due to the rarity of true faults, noisy and missing measurements, and non-stationary behavior of production systems. Furthermore, the complex interdependencies between variables and the delayed emergence of faults across downstream stages complicate both anomaly detection and root-cause-analysis. This paper presents a novel and generic approach for anomaly detection in MTS data using machine learning. The proposed methodology consists of three main steps: a) converting MTS data into image-based representations using the Continuous Wavelet Transform, b) developing a multi-class image classifier by fine-tuning a pretrained VGG-16 architecture on custom CWT image datasets, and c) constructing a Siamese network composed of two identical sub-networks, each utilizing the fine-tuned VGG-16 as a backbone. The network takes pairs of CWT images as input -one serving as a reference or anchor (representing a known-good signal), and the other as a query (representing an unknown signal). The model then compares the embeddings of both inputs to determine whether they belong to the same class at a given time step. Our approach demonstrates high accuracy in identifying anomalies on a real FAB process time-series dataset, offering a promising solution for offline anomaly detection in process and tool trace data. Moreover, the approach is flexible and can be applied in both supervised and semi-supervised settings.
title Continuous Wavelet Transform and Siamese Network-Based Anomaly Detection in Multi-variate Semiconductor Process Time Series
topic Machine Learning
I.2.0; J.6
url https://arxiv.org/abs/2507.01999