Leakage at interfaces: a comprehensive study based on Persson contact mechanics theory

Fuente: arXiv
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Auteurs principaux: Xu, R., Gil, L., Singer, J., Gontard, L., Leverd, W., Persson, B. N. J.
Format: Preprint
Publié: 2025
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author Xu, R.
Gil, L.
Singer, J.
Gontard, L.
Leverd, W.
Persson, B. N. J.
author_facet Xu, R.
Gil, L.
Singer, J.
Gontard, L.
Leverd, W.
Persson, B. N. J.
contents We present a comprehensive study of gas leakage at interfaces based on Persson contact mechanics theory. A prototype syringe system consisting of a rubber stopper and a glass barrel is selected, where surface roughness is characterized using measurements from stylus profilometry and atomic force microscopy, and contact pressure distributions are obtained from Finite Element Method (FEM) calculations. Leakage prediction is performed using Multiscale Contact Mechanics (MCM) software. The predicted results show good agreement with experimental measurements under controlled dry conditions. Sensitivity analyses indicate that small variations in elastic modulus and contact pressure can significantly influence leakage, particularly near the percolation threshold. This work provides a generalized and validated framework for leakage prediction and offers practical guidance for the design of sealing systems in pharmaceutical and engineering applications.
format Preprint
id arxiv_https___arxiv_org_abs_2507_09571
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Leakage at interfaces: a comprehensive study based on Persson contact mechanics theory
Xu, R.
Gil, L.
Singer, J.
Gontard, L.
Leverd, W.
Persson, B. N. J.
Soft Condensed Matter
Classical Physics
We present a comprehensive study of gas leakage at interfaces based on Persson contact mechanics theory. A prototype syringe system consisting of a rubber stopper and a glass barrel is selected, where surface roughness is characterized using measurements from stylus profilometry and atomic force microscopy, and contact pressure distributions are obtained from Finite Element Method (FEM) calculations. Leakage prediction is performed using Multiscale Contact Mechanics (MCM) software. The predicted results show good agreement with experimental measurements under controlled dry conditions. Sensitivity analyses indicate that small variations in elastic modulus and contact pressure can significantly influence leakage, particularly near the percolation threshold. This work provides a generalized and validated framework for leakage prediction and offers practical guidance for the design of sealing systems in pharmaceutical and engineering applications.
title Leakage at interfaces: a comprehensive study based on Persson contact mechanics theory
topic Soft Condensed Matter
Classical Physics
url https://arxiv.org/abs/2507.09571