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Main Authors: Arrieta, Rodrigo, Romano, Giuseppe, Johnson, Steven G.
Format: Preprint
Published: 2025
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Online Access:https://arxiv.org/abs/2507.16108
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author Arrieta, Rodrigo
Romano, Giuseppe
Johnson, Steven G.
author_facet Arrieta, Rodrigo
Romano, Giuseppe
Johnson, Steven G.
contents The geometric constraints of Zhou et al. (2015) are a widely used technique in topology/freeform optimization to impose minimum lengthscales for manufacturability. However, its efficacy degrades as design binarization is increased, and it requires heuristic tuning of multiple hyperparameters. In this work, we derive analytical hyperparameters from first principles, depending only on the target lengthscale. We present results for both conic and PDE-based filtering schemes, showing that the latter is less robust due to the singularity of its underlying Green's function. To address this, we also introduce a double-filtering approach to obtain a well-behaved PDE-based filter. Combined with our derived hyperparameters, we obtain a straightforward strategy for enforcing lengthscales using geometric constraints, with minimal hyperparameter tuning. A key enabling factor is the recent subpixel-smooth projection (SSP) method (Hammond et al. 2025), which facilitates the rapidly-converging optimization of almost-everywhere binary designs. The effectiveness of our method is demonstrated for several photonics and heat-transfer inverse-design problems.
format Preprint
id arxiv_https___arxiv_org_abs_2507_16108
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Hyperparameter-free minimum-lengthscale constraints for topology optimization
Arrieta, Rodrigo
Romano, Giuseppe
Johnson, Steven G.
Optics
Computational Physics
The geometric constraints of Zhou et al. (2015) are a widely used technique in topology/freeform optimization to impose minimum lengthscales for manufacturability. However, its efficacy degrades as design binarization is increased, and it requires heuristic tuning of multiple hyperparameters. In this work, we derive analytical hyperparameters from first principles, depending only on the target lengthscale. We present results for both conic and PDE-based filtering schemes, showing that the latter is less robust due to the singularity of its underlying Green's function. To address this, we also introduce a double-filtering approach to obtain a well-behaved PDE-based filter. Combined with our derived hyperparameters, we obtain a straightforward strategy for enforcing lengthscales using geometric constraints, with minimal hyperparameter tuning. A key enabling factor is the recent subpixel-smooth projection (SSP) method (Hammond et al. 2025), which facilitates the rapidly-converging optimization of almost-everywhere binary designs. The effectiveness of our method is demonstrated for several photonics and heat-transfer inverse-design problems.
title Hyperparameter-free minimum-lengthscale constraints for topology optimization
topic Optics
Computational Physics
url https://arxiv.org/abs/2507.16108