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Main Authors: Mercado-Colmenero, Jorge Manuel, Perete, Daniel Diaz -, Paramio, Miguel Angel Rubio-, Martin-Donate, Cristina
Format: Preprint
Published: 2025
Subjects:
Online Access:https://arxiv.org/abs/2507.18318
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author Mercado-Colmenero, Jorge Manuel
Perete, Daniel Diaz -
Paramio, Miguel Angel Rubio-
Martin-Donate, Cristina
author_facet Mercado-Colmenero, Jorge Manuel
Perete, Daniel Diaz -
Paramio, Miguel Angel Rubio-
Martin-Donate, Cristina
contents The present research is developed into the realm of industrial design engineering and additive manufacturing by introducing a parametric design model and adaptive mechanical analysis for a new lattice structure, with a focus on 3D additive manufacturing of complex parts. Focusing on the land-scape of complex parts additive manufacturing, this research proposes geometric parameterization, mechanical adaptive sizing, and numerical validation of a novel lattice structure to optimize the final printed part volume and mass, as well as its structural rigidity. The topology of the lattice structures exhibited pyramidal geometry. Complete parameterization of the lattice structure ensures that the known geometric parameters adjust to defined restrictions, enabling dynamic adaptability based on its load states and boundary conditions, thereby enhancing its mechanical performance. The core methodology integrates analytical automation with mechanical analysis by employing a model based in two-dimensional beam elements. The dimensioning of the lattice structure is analyzed using rigidity models of its sub-elements, providing an evaluation of its global structural behavior after applying the superposition principle. Numerical validation was performed to validate the proposed analytical model. This step ensures that the analytical model defined for dimensioning the lattice structure adjusts to its real mechanical behavior and allows its validation. The present manuscript aims to advance additive manufacturing methodologies by offering a systematic and adaptive approach to lattice structure design. Parametric and adaptive techniques foster new industrial design engineering methods, enabling the dynamic tailoring of lattice structures to meet their mechanical demands and enhance their overall efficiency and performance.
format Preprint
id arxiv_https___arxiv_org_abs_2507_18318
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Parametric design and adaptive sizing of lattice structures for 3d additive manufacturing
Mercado-Colmenero, Jorge Manuel
Perete, Daniel Diaz -
Paramio, Miguel Angel Rubio-
Martin-Donate, Cristina
Numerical Analysis
The present research is developed into the realm of industrial design engineering and additive manufacturing by introducing a parametric design model and adaptive mechanical analysis for a new lattice structure, with a focus on 3D additive manufacturing of complex parts. Focusing on the land-scape of complex parts additive manufacturing, this research proposes geometric parameterization, mechanical adaptive sizing, and numerical validation of a novel lattice structure to optimize the final printed part volume and mass, as well as its structural rigidity. The topology of the lattice structures exhibited pyramidal geometry. Complete parameterization of the lattice structure ensures that the known geometric parameters adjust to defined restrictions, enabling dynamic adaptability based on its load states and boundary conditions, thereby enhancing its mechanical performance. The core methodology integrates analytical automation with mechanical analysis by employing a model based in two-dimensional beam elements. The dimensioning of the lattice structure is analyzed using rigidity models of its sub-elements, providing an evaluation of its global structural behavior after applying the superposition principle. Numerical validation was performed to validate the proposed analytical model. This step ensures that the analytical model defined for dimensioning the lattice structure adjusts to its real mechanical behavior and allows its validation. The present manuscript aims to advance additive manufacturing methodologies by offering a systematic and adaptive approach to lattice structure design. Parametric and adaptive techniques foster new industrial design engineering methods, enabling the dynamic tailoring of lattice structures to meet their mechanical demands and enhance their overall efficiency and performance.
title Parametric design and adaptive sizing of lattice structures for 3d additive manufacturing
topic Numerical Analysis
url https://arxiv.org/abs/2507.18318