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Main Authors: Idé, Tsuyoshi, Miyaguchi, Kohei
Format: Preprint
Published: 2025
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Online Access:https://arxiv.org/abs/2508.00895
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author Idé, Tsuyoshi
Miyaguchi, Kohei
author_facet Idé, Tsuyoshi
Miyaguchi, Kohei
contents Cross-process root-cause analysis of wafer defects is among the most critical yet challenging tasks in semiconductor manufacturing due to the heterogeneity and combinatorial nature of processes along the processing route. This paper presents a new framework for wafer defect root cause analysis, called Potential Loss Analysis (PLA), as a significant enhancement of the previously proposed partial trajectory regression approach. The PLA framework attributes observed high wafer defect densities to upstream processes by comparing the best possible outcomes generated by partial processing trajectories. We show that the task of identifying the best possible outcome can be reduced to solving a Bellman equation. Remarkably, the proposed framework can simultaneously solve the prediction problem for defect density as well as the attribution problem for defect scores. We demonstrate the effectiveness of the proposed framework using real wafer history data.
format Preprint
id arxiv_https___arxiv_org_abs_2508_00895
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Cross-Process Defect Attribution using Potential Loss Analysis
Idé, Tsuyoshi
Miyaguchi, Kohei
Systems and Control
Machine Learning
Cross-process root-cause analysis of wafer defects is among the most critical yet challenging tasks in semiconductor manufacturing due to the heterogeneity and combinatorial nature of processes along the processing route. This paper presents a new framework for wafer defect root cause analysis, called Potential Loss Analysis (PLA), as a significant enhancement of the previously proposed partial trajectory regression approach. The PLA framework attributes observed high wafer defect densities to upstream processes by comparing the best possible outcomes generated by partial processing trajectories. We show that the task of identifying the best possible outcome can be reduced to solving a Bellman equation. Remarkably, the proposed framework can simultaneously solve the prediction problem for defect density as well as the attribution problem for defect scores. We demonstrate the effectiveness of the proposed framework using real wafer history data.
title Cross-Process Defect Attribution using Potential Loss Analysis
topic Systems and Control
Machine Learning
url https://arxiv.org/abs/2508.00895