Closing the Loop: Integrating Material Needs of Energy Technologies into Energy System Models

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Main Authors: Burghardt, Célia, Schäfer, Mirko, Weidlich, Anke
Format: Preprint
Published: 2025
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author Burghardt, Célia
Schäfer, Mirko
Weidlich, Anke
author_facet Burghardt, Célia
Schäfer, Mirko
Weidlich, Anke
contents The transition to a climate-neutral energy system demands large-scale renewable generation expansion, which requires substantial amounts of bulk materials like steel, cement, and polymers. The production of these materials represents an additional energy demand for the system, creating an energy-material feedback loop. Current energy system models lack a complete representation of this feedback loop. Material requirements of energy system transformation have been studied in a retrospective approach, not allowing them as a consideration in system design. To address this gap, we integrate bulk material demand and production as endogenous factors into energy system optimization using PyPSA-Eur. Our approach links infrastructure expansion with industrial energy needs to achieve a minimum-cost equilibrium. Applying this model to Germany's transition to climate neutrality by 2045, we find that accounting for material needs increases annual bulk material demands by 3-9 %, shifts preferences from solar to wind and from local production of hydrogen to ship imports, and shows distinct industrial process route choices. These findings suggests that energy-material feedbacks should be considered in energy system design when moving to more domestic production of energy technologies.
format Preprint
id arxiv_https___arxiv_org_abs_2508_19950
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Closing the Loop: Integrating Material Needs of Energy Technologies into Energy System Models
Burghardt, Célia
Schäfer, Mirko
Weidlich, Anke
Physics and Society
The transition to a climate-neutral energy system demands large-scale renewable generation expansion, which requires substantial amounts of bulk materials like steel, cement, and polymers. The production of these materials represents an additional energy demand for the system, creating an energy-material feedback loop. Current energy system models lack a complete representation of this feedback loop. Material requirements of energy system transformation have been studied in a retrospective approach, not allowing them as a consideration in system design. To address this gap, we integrate bulk material demand and production as endogenous factors into energy system optimization using PyPSA-Eur. Our approach links infrastructure expansion with industrial energy needs to achieve a minimum-cost equilibrium. Applying this model to Germany's transition to climate neutrality by 2045, we find that accounting for material needs increases annual bulk material demands by 3-9 %, shifts preferences from solar to wind and from local production of hydrogen to ship imports, and shows distinct industrial process route choices. These findings suggests that energy-material feedbacks should be considered in energy system design when moving to more domestic production of energy technologies.
title Closing the Loop: Integrating Material Needs of Energy Technologies into Energy System Models
topic Physics and Society
url https://arxiv.org/abs/2508.19950