A Machine Learning-Fueled Modelfluid for Flowsheet Optimization

Fuente: arXiv
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Main Authors: Bubel, Martin, Seidel, Tobias, Bortz, Michael
Format: Preprint
Published: 2025
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author Bubel, Martin
Seidel, Tobias
Bortz, Michael
author_facet Bubel, Martin
Seidel, Tobias
Bortz, Michael
contents Process optimization in chemical engineering may be hindered by the limited availability of reliable thermodynamic data for fluid mixtures. Remarkable progress is being made in predicting thermodynamic mixture properties by machine learning techniques. The vast information provided by these prediction methods enables new possibilities in process optimization. This work introduces a novel modelfluid representation that is designed to seamlessly integrate these ML-predicted data directly into flowsheet optimization. Tailored for distillation, our approach is built on physically interpretable and continuous features derived from core vapor liquid equilibrium phenomena. This ensures compatibility with existing simulation tools and gradient-based optimization. We demonstrate the power and accuracy of this ML-fueled modelfluid by applying it to the problem of entrainer selection for an azeotropic separation. The results show that our framework successfully identifies optimal, thermodynamically consistent entrainers with high fidelity compared to conventional models. Ultimately, this work provides a practical pathway to incorporate large-scale property prediction into efficient process design and optimization, overcoming the limitations of both traditional thermodynamic models and complex molecular-based equations of state.
format Preprint
id arxiv_https___arxiv_org_abs_2509_02242
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle A Machine Learning-Fueled Modelfluid for Flowsheet Optimization
Bubel, Martin
Seidel, Tobias
Bortz, Michael
Computational Engineering, Finance, and Science
Process optimization in chemical engineering may be hindered by the limited availability of reliable thermodynamic data for fluid mixtures. Remarkable progress is being made in predicting thermodynamic mixture properties by machine learning techniques. The vast information provided by these prediction methods enables new possibilities in process optimization. This work introduces a novel modelfluid representation that is designed to seamlessly integrate these ML-predicted data directly into flowsheet optimization. Tailored for distillation, our approach is built on physically interpretable and continuous features derived from core vapor liquid equilibrium phenomena. This ensures compatibility with existing simulation tools and gradient-based optimization. We demonstrate the power and accuracy of this ML-fueled modelfluid by applying it to the problem of entrainer selection for an azeotropic separation. The results show that our framework successfully identifies optimal, thermodynamically consistent entrainers with high fidelity compared to conventional models. Ultimately, this work provides a practical pathway to incorporate large-scale property prediction into efficient process design and optimization, overcoming the limitations of both traditional thermodynamic models and complex molecular-based equations of state.
title A Machine Learning-Fueled Modelfluid for Flowsheet Optimization
topic Computational Engineering, Finance, and Science
url https://arxiv.org/abs/2509.02242