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Main Authors: Antolin, Pablo, Barton, Michael, Bonneau, Georges-Pierre, Buffa, Annalisa, Calleja-Ochoa, Amaia, Elber, Gershon, Elgeti, Stefanie, Escudero, Gaizka Gómez, Gonzalez, Alicia, Barrio, Haizea González, Hahmann, Stefanie, Hirschler, Thibaut, Honga, Q Youn, Key, Konstantin, Kim, Myung-Soo, Kofler, Michael, de Lacalle, Norberto Lopez, de la Maza, Silvia, Rajain, Kanika, Zwar, Jacques
Format: Preprint
Published: 2025
Subjects:
Online Access:https://arxiv.org/abs/2509.07044
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author Antolin, Pablo
Barton, Michael
Bonneau, Georges-Pierre
Buffa, Annalisa
Calleja-Ochoa, Amaia
Elber, Gershon
Elgeti, Stefanie
Escudero, Gaizka Gómez
Gonzalez, Alicia
Barrio, Haizea González
Hahmann, Stefanie
Hirschler, Thibaut
Honga, Q Youn
Key, Konstantin
Kim, Myung-Soo
Kofler, Michael
de Lacalle, Norberto Lopez
de la Maza, Silvia
Rajain, Kanika
Zwar, Jacques
author_facet Antolin, Pablo
Barton, Michael
Bonneau, Georges-Pierre
Buffa, Annalisa
Calleja-Ochoa, Amaia
Elber, Gershon
Elgeti, Stefanie
Escudero, Gaizka Gómez
Gonzalez, Alicia
Barrio, Haizea González
Hahmann, Stefanie
Hirschler, Thibaut
Honga, Q Youn
Key, Konstantin
Kim, Myung-Soo
Kofler, Michael
de Lacalle, Norberto Lopez
de la Maza, Silvia
Rajain, Kanika
Zwar, Jacques
contents With the evolution of new manufacturing technologies such as multi-material 3D printing, one can think of new type of objects that consist of considerably less, yet heterogeneous, material, consequently being porous, lighter and cheaper, while having the very same functionality as the original object when manufactured from one single solid material. We aim at questioning five decades of traditional paradigms in geometric CAD and focus at new generation of CAD objects that are not solid, but contain heterogeneous free-form internal microstructures. We propose a unified manufacturing pipeline that involves all stages, namely design, optimization, manufacturing, and inspection of microstructured free-form geometries. We demonstrate our pipeline on an industrial test case of a blisk blade that sustains the desired pressure limits, yet requires significantly less material when compared to the solid counterpart.
format Preprint
id arxiv_https___arxiv_org_abs_2509_07044
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle On design, analysis, and hybrid manufacturing of microstructured blade-like geometries
Antolin, Pablo
Barton, Michael
Bonneau, Georges-Pierre
Buffa, Annalisa
Calleja-Ochoa, Amaia
Elber, Gershon
Elgeti, Stefanie
Escudero, Gaizka Gómez
Gonzalez, Alicia
Barrio, Haizea González
Hahmann, Stefanie
Hirschler, Thibaut
Honga, Q Youn
Key, Konstantin
Kim, Myung-Soo
Kofler, Michael
de Lacalle, Norberto Lopez
de la Maza, Silvia
Rajain, Kanika
Zwar, Jacques
Graphics
With the evolution of new manufacturing technologies such as multi-material 3D printing, one can think of new type of objects that consist of considerably less, yet heterogeneous, material, consequently being porous, lighter and cheaper, while having the very same functionality as the original object when manufactured from one single solid material. We aim at questioning five decades of traditional paradigms in geometric CAD and focus at new generation of CAD objects that are not solid, but contain heterogeneous free-form internal microstructures. We propose a unified manufacturing pipeline that involves all stages, namely design, optimization, manufacturing, and inspection of microstructured free-form geometries. We demonstrate our pipeline on an industrial test case of a blisk blade that sustains the desired pressure limits, yet requires significantly less material when compared to the solid counterpart.
title On design, analysis, and hybrid manufacturing of microstructured blade-like geometries
topic Graphics
url https://arxiv.org/abs/2509.07044