Model Predictive Path Integral Control for Roll-to-Roll Manufacturing

Fuente: arXiv
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Autores principales: Martin, Christopher, Patil, Apurva, Li, Wei, Tanaka, Takashi, Chen, Dongmei
Formato: Preprint
Publicado: 2025
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author Martin, Christopher
Patil, Apurva
Li, Wei
Tanaka, Takashi
Chen, Dongmei
author_facet Martin, Christopher
Patil, Apurva
Li, Wei
Tanaka, Takashi
Chen, Dongmei
contents Roll-to-roll (R2R) manufacturing is a continuous processing technology essential for scalable production of thin-film materials and printed electronics, but precise control remains challenging due to subsystem interactions, nonlinearities, and process disturbances. This paper proposes a Model Predictive Path Integral (MPPI) control formulation for R2R systems, leveraging a GPU-based Monte-Carlo sampling approach to efficiently approximate optimal controls online. Crucially, MPPI easily handles non-differentiable cost functions, enabling the incorporation of complex performance criteria relevant to advanced manufacturing processes. A case study is presented that demonstrates that MPPI significantly improves tension regulation performance compared to conventional model predictive control (MPC), highlighting its suitability for real-time control in advanced manufacturing.
format Preprint
id arxiv_https___arxiv_org_abs_2510_06547
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Model Predictive Path Integral Control for Roll-to-Roll Manufacturing
Martin, Christopher
Patil, Apurva
Li, Wei
Tanaka, Takashi
Chen, Dongmei
Systems and Control
Roll-to-roll (R2R) manufacturing is a continuous processing technology essential for scalable production of thin-film materials and printed electronics, but precise control remains challenging due to subsystem interactions, nonlinearities, and process disturbances. This paper proposes a Model Predictive Path Integral (MPPI) control formulation for R2R systems, leveraging a GPU-based Monte-Carlo sampling approach to efficiently approximate optimal controls online. Crucially, MPPI easily handles non-differentiable cost functions, enabling the incorporation of complex performance criteria relevant to advanced manufacturing processes. A case study is presented that demonstrates that MPPI significantly improves tension regulation performance compared to conventional model predictive control (MPC), highlighting its suitability for real-time control in advanced manufacturing.
title Model Predictive Path Integral Control for Roll-to-Roll Manufacturing
topic Systems and Control
url https://arxiv.org/abs/2510.06547