CFD analysis of microfluidic droplet formation in non-Newtonian liquid

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Hauptverfasser: Sontti, Somasekhara Goud, Atta, Arnab
Format: Preprint
Veröffentlicht: 2025
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author Sontti, Somasekhara Goud
Atta, Arnab
author_facet Sontti, Somasekhara Goud
Atta, Arnab
contents A three-dimensional, volume-of-fluid (VOF) based CFD model is presented to investigate droplet formation in a microfluidic T-junction. Genesis of Newtonian droplets in non-Newtonian liquid is numerically studied and characterized in three different regimes, viz., squeezing, dripping and jetting. Various influencing factors such as, continuous and dispersed phase flow rates, interfacial tension, and non-Newtonian rheological parameters are analyzed to understand droplet formation mechanism. Droplet shape is reported by defining a deformation index. Near spherical droplets are realized in dripping and jetting regimes. However, plug shaped droplets are observed in squeezing regime. It is found that rheological parameters have significant effect on the droplet length, volume, and its formation regime. The formation frequency increases with increasing effective viscosity however, the droplet volume decreases. This work effectively provides the fundamental insights into microfluidic droplet formation characteristics in non-Newtonian liquids.
format Preprint
id arxiv_https___arxiv_org_abs_2510_06799
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle CFD analysis of microfluidic droplet formation in non-Newtonian liquid
Sontti, Somasekhara Goud
Atta, Arnab
Fluid Dynamics
A three-dimensional, volume-of-fluid (VOF) based CFD model is presented to investigate droplet formation in a microfluidic T-junction. Genesis of Newtonian droplets in non-Newtonian liquid is numerically studied and characterized in three different regimes, viz., squeezing, dripping and jetting. Various influencing factors such as, continuous and dispersed phase flow rates, interfacial tension, and non-Newtonian rheological parameters are analyzed to understand droplet formation mechanism. Droplet shape is reported by defining a deformation index. Near spherical droplets are realized in dripping and jetting regimes. However, plug shaped droplets are observed in squeezing regime. It is found that rheological parameters have significant effect on the droplet length, volume, and its formation regime. The formation frequency increases with increasing effective viscosity however, the droplet volume decreases. This work effectively provides the fundamental insights into microfluidic droplet formation characteristics in non-Newtonian liquids.
title CFD analysis of microfluidic droplet formation in non-Newtonian liquid
topic Fluid Dynamics
url https://arxiv.org/abs/2510.06799