TOMATOES: Topology and Material Optimization for Latent Heat Thermal Energy Storage Devices

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Main Authors: Padhy, Rahul Kumar, Suresh, Krishnan, Chandrasekhar, Aaditya
Format: Preprint
Published: 2025
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author Padhy, Rahul Kumar
Suresh, Krishnan
Chandrasekhar, Aaditya
author_facet Padhy, Rahul Kumar
Suresh, Krishnan
Chandrasekhar, Aaditya
contents Latent heat thermal energy storage (LHTES) systems are compelling candidates for energy storage, primarily owing to their high storage density. Improving their performance is crucial for developing the next-generation efficient and cost effective devices. Topology optimization (TO) has emerged as a powerful computational tool to design LHTES systems by optimally distributing a high-conductivity material (HCM) and a phase change material (PCM). However, conventional TO typically limits to optimizing the geometry for a fixed, pre-selected materials. This approach does not leverage the large and expanding databases of novel materials. Consequently, the co-design of material and geometry for LHTES remains a challenge and unexplored. To address this limitation, we present an automated design framework for the concurrent optimization of material choice and topology. A key challenge is the discrete nature of material selection, which is incompatible with the gradient-based methods used for TO. We overcome this by using a data-driven variational autoencoder (VAE) to project discrete material databases for both the HCM and PCM onto continuous and differentiable latent spaces. These continuous material representations are integrated into an end-to-end differentiable, transient nonlinear finite-element solver that accounts for phase change. We demonstrate this framework on a problem aimed at maximizing the discharged energy within a specified time, subject to cost constraints. The effectiveness of the proposed method is validated through several illustrative examples.
format Preprint
id arxiv_https___arxiv_org_abs_2510_07057
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle TOMATOES: Topology and Material Optimization for Latent Heat Thermal Energy Storage Devices
Padhy, Rahul Kumar
Suresh, Krishnan
Chandrasekhar, Aaditya
Computational Engineering, Finance, and Science
Numerical Analysis
Latent heat thermal energy storage (LHTES) systems are compelling candidates for energy storage, primarily owing to their high storage density. Improving their performance is crucial for developing the next-generation efficient and cost effective devices. Topology optimization (TO) has emerged as a powerful computational tool to design LHTES systems by optimally distributing a high-conductivity material (HCM) and a phase change material (PCM). However, conventional TO typically limits to optimizing the geometry for a fixed, pre-selected materials. This approach does not leverage the large and expanding databases of novel materials. Consequently, the co-design of material and geometry for LHTES remains a challenge and unexplored. To address this limitation, we present an automated design framework for the concurrent optimization of material choice and topology. A key challenge is the discrete nature of material selection, which is incompatible with the gradient-based methods used for TO. We overcome this by using a data-driven variational autoencoder (VAE) to project discrete material databases for both the HCM and PCM onto continuous and differentiable latent spaces. These continuous material representations are integrated into an end-to-end differentiable, transient nonlinear finite-element solver that accounts for phase change. We demonstrate this framework on a problem aimed at maximizing the discharged energy within a specified time, subject to cost constraints. The effectiveness of the proposed method is validated through several illustrative examples.
title TOMATOES: Topology and Material Optimization for Latent Heat Thermal Energy Storage Devices
topic Computational Engineering, Finance, and Science
Numerical Analysis
url https://arxiv.org/abs/2510.07057