COMPAct: Computational Optimization and Automated Modular design of Planetary Actuators

Fuente: arXiv
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Auteurs principaux: Singh, Aman, Kapa, Deepak, Joshi, Suryank, Kolathaya, Shishir
Format: Preprint
Publié: 2025
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author Singh, Aman
Kapa, Deepak
Joshi, Suryank
Kolathaya, Shishir
author_facet Singh, Aman
Kapa, Deepak
Joshi, Suryank
Kolathaya, Shishir
contents The optimal design of robotic actuators is a critical area of research, yet limited attention has been given to optimizing gearbox parameters and automating actuator CAD. This paper introduces COMPAct: Computational Optimization and Automated Modular Design of Planetary Actuators, a framework that systematically identifies optimal gearbox parameters for a given motor across four gearbox types, single-stage planetary gearbox (SSPG), compound planetary gearbox (CPG), Wolfrom planetary gearbox (WPG), and double-stage planetary gearbox (DSPG). The framework minimizes mass and actuator width while maximizing efficiency, and further automates actuator CAD generation to enable direct 3D printing without manual redesign. Using this framework, optimal gearbox designs are explored across a wide range of gear ratios, providing insights into the suitability of different gearbox types while automatically generating CAD models for all four gearbox types with varying gear ratios and motors. Two actuator types are fabricated and experimentally evaluated through power efficiency, no-load backlash, and transmission stiffness tests. Experimental results indicate that the SSPG actuator achieves a mechanical efficiency of 60-80%, a no-load backlash of 0.59 deg, and a transmission stiffness of 242.7 Nm/rad, while the CPG actuator demonstrates 60% efficiency, 2.6 deg backlash, and a stiffness of 201.6 Nm/rad. CODE: https://github.com/singhaman1750/COMPAct.git VIDEO: https://youtu.be/etK6anjXag8?si=jFK7HgAPSBy-GnDR
format Preprint
id arxiv_https___arxiv_org_abs_2510_07197
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle COMPAct: Computational Optimization and Automated Modular design of Planetary Actuators
Singh, Aman
Kapa, Deepak
Joshi, Suryank
Kolathaya, Shishir
Robotics
The optimal design of robotic actuators is a critical area of research, yet limited attention has been given to optimizing gearbox parameters and automating actuator CAD. This paper introduces COMPAct: Computational Optimization and Automated Modular Design of Planetary Actuators, a framework that systematically identifies optimal gearbox parameters for a given motor across four gearbox types, single-stage planetary gearbox (SSPG), compound planetary gearbox (CPG), Wolfrom planetary gearbox (WPG), and double-stage planetary gearbox (DSPG). The framework minimizes mass and actuator width while maximizing efficiency, and further automates actuator CAD generation to enable direct 3D printing without manual redesign. Using this framework, optimal gearbox designs are explored across a wide range of gear ratios, providing insights into the suitability of different gearbox types while automatically generating CAD models for all four gearbox types with varying gear ratios and motors. Two actuator types are fabricated and experimentally evaluated through power efficiency, no-load backlash, and transmission stiffness tests. Experimental results indicate that the SSPG actuator achieves a mechanical efficiency of 60-80%, a no-load backlash of 0.59 deg, and a transmission stiffness of 242.7 Nm/rad, while the CPG actuator demonstrates 60% efficiency, 2.6 deg backlash, and a stiffness of 201.6 Nm/rad. CODE: https://github.com/singhaman1750/COMPAct.git VIDEO: https://youtu.be/etK6anjXag8?si=jFK7HgAPSBy-GnDR
title COMPAct: Computational Optimization and Automated Modular design of Planetary Actuators
topic Robotics
url https://arxiv.org/abs/2510.07197