Bridging Research and Practice in Simulation-based Testing of Industrial Robot Navigation Systems

Fuente: arXiv
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Auteurs principaux: Khatiri, Sajad, Barrientos, Francisco Eli Vina, Wulf, Maximilian, Tonella, Paolo, Panichella, Sebastiano
Format: Preprint
Publié: 2025
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author Khatiri, Sajad
Barrientos, Francisco Eli Vina
Wulf, Maximilian
Tonella, Paolo
Panichella, Sebastiano
author_facet Khatiri, Sajad
Barrientos, Francisco Eli Vina
Wulf, Maximilian
Tonella, Paolo
Panichella, Sebastiano
contents Ensuring robust robotic navigation in dynamic environments is a key challenge, as traditional testing methods often struggle to cover the full spectrum of operational requirements. This paper presents the industrial adoption of Surrealist, a simulation-based test generation framework originally for UAVs, now applied to the ANYmal quadrupedal robot for industrial inspection. Our method uses a search-based algorithm to automatically generate challenging obstacle avoidance scenarios, uncovering failures often missed by manual testing. In a pilot phase, generated test suites revealed critical weaknesses in one experimental algorithm (40.3% success rate) and served as an effective benchmark to prove the superior robustness of another (71.2% success rate). The framework was then integrated into the ANYbotics workflow for a six-month industrial evaluation, where it was used to test five proprietary algorithms. A formal survey confirmed its value, showing it enhances the development process, uncovers critical failures, provides objective benchmarks, and strengthens the overall verification pipeline.
format Preprint
id arxiv_https___arxiv_org_abs_2510_09396
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Bridging Research and Practice in Simulation-based Testing of Industrial Robot Navigation Systems
Khatiri, Sajad
Barrientos, Francisco Eli Vina
Wulf, Maximilian
Tonella, Paolo
Panichella, Sebastiano
Robotics
Software Engineering
Ensuring robust robotic navigation in dynamic environments is a key challenge, as traditional testing methods often struggle to cover the full spectrum of operational requirements. This paper presents the industrial adoption of Surrealist, a simulation-based test generation framework originally for UAVs, now applied to the ANYmal quadrupedal robot for industrial inspection. Our method uses a search-based algorithm to automatically generate challenging obstacle avoidance scenarios, uncovering failures often missed by manual testing. In a pilot phase, generated test suites revealed critical weaknesses in one experimental algorithm (40.3% success rate) and served as an effective benchmark to prove the superior robustness of another (71.2% success rate). The framework was then integrated into the ANYbotics workflow for a six-month industrial evaluation, where it was used to test five proprietary algorithms. A formal survey confirmed its value, showing it enhances the development process, uncovers critical failures, provides objective benchmarks, and strengthens the overall verification pipeline.
title Bridging Research and Practice in Simulation-based Testing of Industrial Robot Navigation Systems
topic Robotics
Software Engineering
url https://arxiv.org/abs/2510.09396