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Main Authors: Liu, Wenbo, Cao, Guiyuan, Liu, Zian, Chen, Hongyang, Zhang, Hao, Li, Renjie, Lin, Keng-Te, Lin, Han, Jia, Baohua
Format: Preprint
Published: 2025
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Online Access:https://arxiv.org/abs/2510.19148
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author Liu, Wenbo
Cao, Guiyuan
Liu, Zian
Chen, Hongyang
Zhang, Hao
Li, Renjie
Lin, Keng-Te
Lin, Han
Jia, Baohua
author_facet Liu, Wenbo
Cao, Guiyuan
Liu, Zian
Chen, Hongyang
Zhang, Hao
Li, Renjie
Lin, Keng-Te
Lin, Han
Jia, Baohua
contents Fibre Bragg gratings (FBGs) are widely used in optical sensing and communication systems. Femtosecond laser inscription (FLI) enables hydrogen-free, thermally stable, high-resolution, and complex structures of FBG fabrication, but its practical application is limited by manual operation, low throughput, and sensitivity to laser alignment. In this study, we present an AI-powered FLI system that enables automated, stable, and efficient FBG fabrication. By integrating a Multi-Layer Perceptron (MLP) model for real-time fabrication position correction, the system maintains precise laser alignment (-0.6 to 0.2 microns of the fibre core plane) and ensures consistent processing. Strong and weak FBGs were fabricated in different types of fibres, and their spectral characteristics-including central wavelength, reflectivity, and FWHM-exhibited high stability and repeatability. The results demonstrate that the proposed AI-powered FLI system significantly reduces manual intervention while achieving reliable FBG performance. This approach holds great promise for scalable, high-throughput FBG production and can be extended to the fabrication of arbitrary FBG structures across various fibre types. With further training and model refinement, the AI-powered FLI provides a scalable and intelligent platform for next-generation automated FBG manufacturing.
format Preprint
id arxiv_https___arxiv_org_abs_2510_19148
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Fully automatic fabrication of fibre Bragg gratings using an AI-powered femtosecond laser inscription system
Liu, Wenbo
Cao, Guiyuan
Liu, Zian
Chen, Hongyang
Zhang, Hao
Li, Renjie
Lin, Keng-Te
Lin, Han
Jia, Baohua
Optics
Fibre Bragg gratings (FBGs) are widely used in optical sensing and communication systems. Femtosecond laser inscription (FLI) enables hydrogen-free, thermally stable, high-resolution, and complex structures of FBG fabrication, but its practical application is limited by manual operation, low throughput, and sensitivity to laser alignment. In this study, we present an AI-powered FLI system that enables automated, stable, and efficient FBG fabrication. By integrating a Multi-Layer Perceptron (MLP) model for real-time fabrication position correction, the system maintains precise laser alignment (-0.6 to 0.2 microns of the fibre core plane) and ensures consistent processing. Strong and weak FBGs were fabricated in different types of fibres, and their spectral characteristics-including central wavelength, reflectivity, and FWHM-exhibited high stability and repeatability. The results demonstrate that the proposed AI-powered FLI system significantly reduces manual intervention while achieving reliable FBG performance. This approach holds great promise for scalable, high-throughput FBG production and can be extended to the fabrication of arbitrary FBG structures across various fibre types. With further training and model refinement, the AI-powered FLI provides a scalable and intelligent platform for next-generation automated FBG manufacturing.
title Fully automatic fabrication of fibre Bragg gratings using an AI-powered femtosecond laser inscription system
topic Optics
url https://arxiv.org/abs/2510.19148