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| Main Authors: | , , , , , |
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| Format: | Preprint |
| Published: |
2025
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| Subjects: | |
| Online Access: | https://arxiv.org/abs/2511.08449 |
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Table of Contents:
- All-solid-state sodium batteries represent a promising next-generation energy storage technology, owing to cost-effectiveness and enhanced safety. Among solid electrolytes for solid-state sodium batteries, NASICON-structured Na3Zr2Si2PO12 has emerged as a predominant candidate. However, its widespread implementation remains limited by suboptimal ionic conductivity in both bulk and grain boundary regions. In this study, we demonstrate a novel approach utilizing swirling spray flame synthesis to produce Mg-doped NASICON solid electrolyte nanoparticles. This method facilitates efficient doping and homogeneous mixing for scalable production, resulting in core-shell non-NASICON structures with nano-scale high-entropy mixing. Notably, the atomic migration distances achieved by flame synthesis are significantly reduced compared to conventional solid-state reactions, thereby enabling reactive sintering to preserve high sinterability of nanoparticles during post-treatment processes. High-temperature sintering yields dense NASICON-structured solid electrolytes. Among those, Mg0.25NZSP exhibits an optimal ionic conductivity of 1.91 mS/cm at room temperature and an activation energy of 0.200 eV. The enhancement mechanism can be attributed to incorporation into the NASICON phase and formation of a secondary phase. The low-melting-point secondary phase significantly improves grain boundary contact to enhance grain boundary conductivity. The process achieves simultaneous enhancement of both bulk and grain boundary conduction through a single-step procedure. Comparative analysis of sintering temperatures and ionic conductivities among NASICON solid electrolytes synthesized via different methods demonstrates flame-synthesized nanoparticles offer superior performance and reduced post-treatment costs, owing to their exceptional nano-scale sinterability and uniform elemental distribution.