Surrogate-Based Differentiable Pipeline for Shape Optimization

Fuente: arXiv
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Auteurs principaux: Rehmann, Andrin, Black, Nolan, Bjorgaard, Josiah, Angioi, Alessandro, Paleyes, Andrei, Heim, Niklas, Häfner, Dion, Lavin, Alexander
Format: Preprint
Publié: 2025
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author Rehmann, Andrin
Black, Nolan
Bjorgaard, Josiah
Angioi, Alessandro
Paleyes, Andrei
Heim, Niklas
Häfner, Dion
Lavin, Alexander
author_facet Rehmann, Andrin
Black, Nolan
Bjorgaard, Josiah
Angioi, Alessandro
Paleyes, Andrei
Heim, Niklas
Häfner, Dion
Lavin, Alexander
contents Gradient-based optimization of engineering designs is limited by non-differentiable components in the typical computer-aided engineering (CAE) workflow, which calculates performance metrics from design parameters. While gradient-based methods could provide noticeable speed-ups in high-dimensional design spaces, codes for meshing, physical simulations, and other common components are not differentiable even if the math or physics underneath them is. We propose replacing non-differentiable pipeline components with surrogate models which are inherently differentiable. Using a toy example of aerodynamic shape optimization, we demonstrate an end-to-end differentiable pipeline where a 3D U-Net full-field surrogate replaces both meshing and simulation steps by training it on the mapping between the signed distance field (SDF) of the shape and the fields of interest. This approach enables gradient-based shape optimization without the need for differentiable solvers, which can be useful in situations where adjoint methods are unavailable and/or hard to implement.
format Preprint
id arxiv_https___arxiv_org_abs_2511_10761
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Surrogate-Based Differentiable Pipeline for Shape Optimization
Rehmann, Andrin
Black, Nolan
Bjorgaard, Josiah
Angioi, Alessandro
Paleyes, Andrei
Heim, Niklas
Häfner, Dion
Lavin, Alexander
Computational Engineering, Finance, and Science
Artificial Intelligence
Machine Learning
Differential Geometry
Gradient-based optimization of engineering designs is limited by non-differentiable components in the typical computer-aided engineering (CAE) workflow, which calculates performance metrics from design parameters. While gradient-based methods could provide noticeable speed-ups in high-dimensional design spaces, codes for meshing, physical simulations, and other common components are not differentiable even if the math or physics underneath them is. We propose replacing non-differentiable pipeline components with surrogate models which are inherently differentiable. Using a toy example of aerodynamic shape optimization, we demonstrate an end-to-end differentiable pipeline where a 3D U-Net full-field surrogate replaces both meshing and simulation steps by training it on the mapping between the signed distance field (SDF) of the shape and the fields of interest. This approach enables gradient-based shape optimization without the need for differentiable solvers, which can be useful in situations where adjoint methods are unavailable and/or hard to implement.
title Surrogate-Based Differentiable Pipeline for Shape Optimization
topic Computational Engineering, Finance, and Science
Artificial Intelligence
Machine Learning
Differential Geometry
url https://arxiv.org/abs/2511.10761