Residual Stress Anisotropy In Thin-Film Lithium Niobate For Stress-Managed MEMS

Fuente: arXiv
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Autori principali: Kim, Byeongjin, Anderson, Ian, Hsu, Tzu-Hsuan, Yao, Ziqian, Chaudhari, Mihir, Cho, Sinwoo, Lu, Ruochen
Natura: Preprint
Pubblicazione: 2025
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author Kim, Byeongjin
Anderson, Ian
Hsu, Tzu-Hsuan
Yao, Ziqian
Chaudhari, Mihir
Cho, Sinwoo
Lu, Ruochen
author_facet Kim, Byeongjin
Anderson, Ian
Hsu, Tzu-Hsuan
Yao, Ziqian
Chaudhari, Mihir
Cho, Sinwoo
Lu, Ruochen
contents In this work, we present the first experimental study of residual stress and post-release beam deflection in 128-degree Y-cut thin-film lithium niobate (TFLN) on Si, revealing pronounced stress anisotropy with in-plane orientation. Using optical profilometry with curvature fitting, we extract the stress gradient (sigma1) and generate orientation-resolved stress maps across multiple film thicknesses (100 nm, 220 nm, and 460 nm). For films in the 220 to 460 nm range, we identify stress-free in-plane orientations near approximately 55 degrees and 125 degrees, enabling extremely flat suspended beams. In contrast, ultra-thin 100 nm films exhibit shifted stress-free orientations near approximately 20 degrees and 160 degrees. Leveraging these orientations, we demonstrate very long suspended beams up to 2 cm in length, 10 micrometers in width, and 460 nm in thickness without collapse. These results establish in-plane stress anisotropy and thickness selection in TFLN as practical design levers for mechanically stable, scalable, and stress-managed microelectromechanical systems (MEMS).
format Preprint
id arxiv_https___arxiv_org_abs_2511_17474
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Residual Stress Anisotropy In Thin-Film Lithium Niobate For Stress-Managed MEMS
Kim, Byeongjin
Anderson, Ian
Hsu, Tzu-Hsuan
Yao, Ziqian
Chaudhari, Mihir
Cho, Sinwoo
Lu, Ruochen
Applied Physics
In this work, we present the first experimental study of residual stress and post-release beam deflection in 128-degree Y-cut thin-film lithium niobate (TFLN) on Si, revealing pronounced stress anisotropy with in-plane orientation. Using optical profilometry with curvature fitting, we extract the stress gradient (sigma1) and generate orientation-resolved stress maps across multiple film thicknesses (100 nm, 220 nm, and 460 nm). For films in the 220 to 460 nm range, we identify stress-free in-plane orientations near approximately 55 degrees and 125 degrees, enabling extremely flat suspended beams. In contrast, ultra-thin 100 nm films exhibit shifted stress-free orientations near approximately 20 degrees and 160 degrees. Leveraging these orientations, we demonstrate very long suspended beams up to 2 cm in length, 10 micrometers in width, and 460 nm in thickness without collapse. These results establish in-plane stress anisotropy and thickness selection in TFLN as practical design levers for mechanically stable, scalable, and stress-managed microelectromechanical systems (MEMS).
title Residual Stress Anisotropy In Thin-Film Lithium Niobate For Stress-Managed MEMS
topic Applied Physics
url https://arxiv.org/abs/2511.17474